Search results for "Pickling"
showing 10 items of 21 documents
Utilization of waste sodium sulfate from battery chemical production in neutral electrolytic pickling
2021
Abstract Several industrial activities produce metal sulfates, which are controlled by strict limitations for wastewater concentrations of sulfate. One emerging area where these activities occur is the production of lithium-ion battery chemicals in which sodium sulfates are formed because of cathode precursor co-precipitation. Several solutions for sulfate removal exist, but one option is to reuse the sulfate side stream in other processes to increase circular economy and atom efficiency. In this paper, the reuse of sodium sulfate solution in a steel industry pickling solution is considered. Neutral electrolytic pickling experiments were carried out to compare the pickling behavior of the e…
Utilization of waste sodium sulfate from battery chemical production in neutral electrolytic pickling
2021
Several industrial activities produce metal sulfates, which are controlled by strict limitations for wastewater concentrations of sulfate. One emerging area where these activities occur is the production of lithium-ion battery chemicals in which sodium sulfates are formed because of cathode precursor co-precipitation. Several solutions for sulfate removal exist, but one option is to reuse the sulfate side stream in other processes to increase circular economy and atom efficiency. In this paper, the reuse of sodium sulfate solution in a steel industry pickling solution is considered. Neutral electrolytic pickling experiments were carried out to compare the pickling behavior of the electrolyt…
Diffusion dialysis for HCl and heavy metals separation from highly concentrated pickling solutions
2019
Disposal of pickling waste solutions strongly affects hot-dip galvanizing industries’ economics and environmental footprint. Thus, the recovery of acid is an important step to enhance the process sustainability. Diffusion dialysis (DD) can be used to separate acids and heavy metals (e.g. iron and zinc) from pickling waters, promoting the circular use of such raw materials. In the present work, two DD modules, a laboratory scale unit operating in batch and a continuous operated large unit, equipped with Fumasep anionic exchange membranes were tested. Results obtained show that zinc and iron affect HCl recovery in opposite way, however reaching high recovery values. In particular, zinc consid…
Burner backflow reduction in regeneration furnace
2011
In the present case from the steel industry, waste hydrochloric acid from the pickling process is regenerated using spray roasting. The process is driven by four burners placed symmetrically along the periphery of the cylindrical main section of the reactor. Severe problems with gas backflow and sintering of iron oxide inside the burner chamber have led to a complete shut down of the process 1-2 times every week, which is a frequency which significantly affects the productivity. In this study the influence of a kick-out on the gas flow in the vicinity of the burner chamber is investigated numerically. It is shown that the kick-out geometry creates a vortical low pressure region preventing t…
Experimental investigation and modeling of diffusion dialysis for HCl recovery from waste pickling solution
2019
Abstract Hydrochloric acid recovery from pickling solutions was studied by employing a batch diffusion dialysis (DD) laboratory test-rig equipped with Fumasep membranes. The effect of main operating parameters such as HCl concentration (0.1–3 M) and the presence of Fe2+ (up to 150 g/l) was investigated to simulate the system operation with real industrial streams. The variation of HCl, Fe2+ and water flux was identified. When only HCl is present, a recovery efficiency of 100% was reached. In the presence of FeCl2, higher acid recovery efficiencies, up to 150%, were observed due to the so-called “salt effect”, which promotes the passage of acid even against its concentration gradient. A 7% l…
The influence of surface treatment on the anodizing of magnesium in alkaline solution
2011
Abstract The mechanism of magnesium anodizing after mechanical polishing or HF pickling was studied. X-ray Photoelectron Spectroscopy and Photocurrent Spectroscopy were employed to characterize both the initial films formed on Mg soon after surface treatments and the anodic films grown in strongly alkaline solutions. Electrochemical and capacitance measurements were performed in order to study the oxidation process and to check if the kinetic of growth fits the Mott–Cabrera high field model. From Tafel plots it was possible to estimate the activation distance, while the simulation of the barrier layer growth as a function of the potential at high scan rate allowed to estimate the other kine…
Experimental investigation and modelling of diffusion dialysis for the recovery of waste acid solutions
2018
Pickling is widely used as a chemical pre-treatment method for cleaning metal surfaces before other surface treatments and it consumes large amount of acids and water
Experimental investigation and modelling of diffusion dialysis process for regeneration of acidic pickling solutions
2017
Pickling is one of the key steps in metal finishing industries, where HCl solutions are largely used thus generating significant amounts of spent waste solutions containing high concentrations of metals and acid. The recovery of acid from such waste solutions is thus one of the most beneficial steps for reducing the environmental and economical impact of these processes. Among several separation methods, diffusion dialysis (DD) is becoming more and more attractive thanks to the recent important advances in ion exchange membranes (IEMs) field and because of its clean nature and operational simplicity, low installation and operating costs and low energy consumption [1,2]. In the present work,…
Effective recovery of HCl and metals from pickling solutions by cutting-edge membrane technologies
2018
The pickling process is an essential step in the hot-dip galvanizing process.It is performed by immersing manufacturedsteel pieces inacid bathsin order todissolve the oxidized layers. During the pickling process, acid attacks metal oxides on the surface, dissolving them in the pickling bath. Thus, the efficiency of the pickling liquor decreases due to the accumulation of metal salts and the consumption of free acid in the solution. When hydrochloric acid is used,ferrous chloride is producedduring the pickling treatment, reaching concentrations up to 250 g/l, while the acid concentration decreases by 75-85%. A pickling bath in this condition is considered spent [1] due to thevery low picklin…
Diffusion Dialysis for Separation of Hydrochloric Acid, Iron and Zinc Ions from Highly Concentrated Pickling Solutions
2020
Acid recovery from pickling waste solutions is an important step to enhance hot-dip-galvanizing industry process sustainability. Diffusion dialysis (DD) can be used to separate acids and heavy metals (e.g., iron and zinc) from pickling waters, promoting the circular use of such raw materials. In the present study, a laboratory scale unit operating in batch and a continuous large scale unit, both equipped with Fumasep anionic exchange membranes, were tested. Results obtained show that zinc and iron concentration affect the HCl recovery in opposite ways. Iron chlorides enhance acid recovery, while zinc chlorides considerably tend to diffuse through the membrane because of negatively charged c…