Search results for "Pickling"
showing 10 items of 21 documents
An integrated approach for the HCl and metals recovery from waste pickling solutions: pilot plant and design operations
2021
Abstract Continuous regeneration of industrial pickling solutions and recovery of valuable materials are implemented in a pilot-scale plant including diffusion dialysis (DD), where HCl is recovered, membrane distillation (MD), where HCl is concentrated, and reactive precipitation (CSTR), where metal ions are recovered in different forms. The integration of the three processes allows to minimize waste streams generation and to accomplish a closed-loop process, thus increasing the environmental sustainability and economic impact of the galvanizing industry. Process reliability was proved through the operation of a demonstrator in the real industrial environment of the Tecnozinco SrL hot-dip g…
Design of a novel membrane-integrated waste acid recovery process from pickling solution
2019
Abstract Hydrochloric acid pickling is a common practice in steel manufacturing industry. During the process, acid is consumed to dissolve surface oxides and metals ions are accumulated in the solution, which becomes less effective with time. In addition, the costly and risky waste acid disposal is another issue affecting the hot-dip galvanizing industry. In this work, a novel sustainable waste acid recovery process from pickling solutions based on circular approach is proposed to tackle these issues. The innovative system allows (i) the continuous regeneration of pickling solutions to enhance process rate and performance and (ii) minimise the highly expensive and environmentally risky wast…
Economic Benefits of Waste Pickling Solution Valorization
2022
An integrated hybrid membrane process, composed of a diffusion dialysis (DD), a membrane distillation (MD) and a reactive precipitation unit (CSTR), is proposed as a promising solution for the valorization and onsite recycling of pickling waste streams. An economic analysis was performed aiming to demonstrate the feasibility of the developed process with a NPV of about EUR 40,000 and a DPBP of 4 years. The investment and operating costs, as well as the avoided costs and the benefits for the company operating the plant, were analyzed with an extensive cost tracking exercise and through face-to-face contact with manufacturers and sector leaders. A mathematical model was implemented using the …
Recovery of zinc from spent pickling solutions by liquid–liquid extraction using TBP
2019
In this paper, recovery of zinc from real spent pickling solutions by liquid–liquid extraction with tributyl phosphate (TBP) was studied. In particular, the effects of some parameters were investigated, such as the volume ratio between the organic phase and real spent pickling liquor (O/A) (1:2, 1:1, 2:1, 4:1), the stirring time (5–20–30 min) and the TBP concentration (10%–55%–100%), in order to determine the conditions leading to higher zinc extraction efficiency, as well as selectivity in relationships to other metals such as iron. After zinc extraction, TBP was successfully regenerated. Among several tested solutions, water allows zinc recovery higher than 90%, especially at 10% diluted …
Metals Recovery from Waste Pickling Solutions by Reactive Precipitation
2021
Pickling is one of the most important steps in steel manufacturing industry. During the process, an acid reacts with the surface oxides causing metal ions accumulation in the pickling solution. Disposal of the waste acid represents a critical issue for the hot-dip galvanizing industry in terms of environmental damage and high costs. Recovering of the main products by using an integrated process, with the perspective of a circular approach, could minimize the wastewater production, leading to reinvigorate this industrial sector economy. In this context, recovery of the metal ions mainly present in the pickling solution, such as Fe and Zn, becomes a critical issue. In this work, the reactive …
Simulation of a regeneration plant for spent pickling solutions via spray roasting
2015
Nowadays, pyrohydrolysis techniques are widely applied for regeneration of spent pickling liquors providing an excellent environmental and economical strategy to the problem of waste disposal/recovery, also thanks to the high acid recovery efficiencies (>99%) achieved. In fact, in these processes, iron chlorides are converted into iron oxides and hydrogen chloride at high temperature in spray roasting or fluidized bed reactors. Though the state-of-the-art technologies have been successfully applied only to large-scale plants, the development of small-scale units, able to perform a delocalized regeneration of spent solutions where these latter are actually produced, would be strongly needed …
Modeling and Design of Membrane Integrated Processes for HCl and Metals Recovery from Pickling Solutions
2018
Hydrochloric acid pickling is a common practice in steel manufacturing industry. During the process, acid is consumed to dissolve surface oxides and metals are accumulated in the solution. This fact leads to a process efficiency decrease. Continuous regeneration of pickling solutions enhances process rate and performance, but also minimises the highly expensive and environmentally risky wastewater disposal. The recovery of valuable substances (e.g. acid and metals) can be accomplished by coupling diffusion dialysis (DD) and membrane distillation (MD) technologies. In the present work, a steady state process simulator for the integrated process has been developed. The aim is to analyze and p…
DEVELOPMENT AND MODELING OF MEMBRANE PROCESSES FOR THE REGENERATION OF ACID PICKLING SOLUTIONS
2021
The doctoral thesis focuses on a novel integrated process for the recovery and valorisation of acid and metal salts present in the waste solutions of the pickling process. The proposed process is based on the integration of two innovative membrane technologies, the Diffusion Dialysis and the Membrane Distillation, coupled with a reactive precipitation section. This hybrid process allows the recovery and the enhancement of waste solutions, as well as optimal operating conditions for the continuous pickling process, thus improving its efficiency. Hydrochloric acid recovery was assessed through a detailed study on the Diffusion Dialysis process by implementing a wide experimental campaign usin…
Recovery of pickling acid solutions by membrane technology: the EU REWACEM Project
2017
Resource recovery from industrial waste water by cutting edge membrane technologies
Experimental investigation on the efficiency of zinc(II) recovery from waste streams by TBP liquid-liquid extraction
2016
In many industrial processes the presence of zinc in the wastewater may represent an obstacle to its high efficient regeneration. This is the case of the treatment of spent pickling solutions aiming the recovery of hydrochloric acid via pyrohydrolysis techniques. Hydrochloric spent pickling solutions from steel processing contain relevant amount of metals such as iron (Fe) and zinc (Zn) that may significantly affect recovery of hydrochloric acid (HCl) through pyrohydrolysis. In fact, although Fe may be recovered as ferric oxide (Fe2O3) and does not have a substantial effect on pyrohydrolysis process, zinc chloride (ZnCl2) evaporating can occlude nozzles and stick to the pyrohydrolysis react…