Search results for "RESIDUAL STRESS"

Analysis of laser shock waves and resulting surface deformations in an Al-Cu-Li aluminium alloy

2012

Abstract Laser shock processing is now a recognized surface treatment for improving fatigue or corrosion behaviour of metallic materials through the generation of a compressive stress field. In turn, the analysis of shock wave propagation is of primary importance to predict numerically morphological and mechanical surface modifications. Considering experimental and numerical analyses of shock wave propagation, and surface deformations induced by single impacts, a 2050 aluminum alloy having different microstructures was investigated under laser-shock loading. In a first step, the evolution of shock wave attenuation and elastic precursor amplitude was correctly reproduced by finite element si…

Advances in Strain Gauge Measurement on Composite Materials

2010

Abstract:  This article gives an overview on the application of strain gauge techniques to the analysis of the strains in composite materials. The orthotropic behaviour of the composite influences the performance of strain gauges that are calibrated for use on isotropic materials. The article considers therefore the typical topics of the strain gauge technology applied to composites with particular reference to the compensation of thermal output, the measurement of the coefficients of thermal expansion, the determination of the strain and stress state, the influence of the misalignment error, the reinforcement effect, the determination of the stress intensification factor, the analysis of r…

The use of linear regression methods and Pearson’s correlation matrix to identify mechanical–physical–chemical parameters controlling the micro-elect…

2008

Abstract Machining introduces residual stresses at the specimen surface and modifies the microstructure and the texture in a small volume close to the surface. Such changes are important in controlling the corrosion behaviour of machined workpieces in the presence of an aggressive environment. In the present paper, the relationships between cutting parameters and the surface and subsurface characteristics of machined copper were first quantified experimentally using a complete plan of L 8 (2 3 ) and a linear regression method. The influence of surface characteristics on the local polarisation curves of machined surfaces was then investigated. The shear-type crystallographic orientation gene…

S113 Mapping Multiple Residual Stress Components Using the Contour Method and Superposition

2008

Measuring Multiple Residual-Stress Components using the Contour Method and Multiple Cuts

2009

The conventional contour method determines one component of residual stress over the cross section of a part. The part is cut into two, the contour (topographic shape) of the exposed surface is measured, and Bueckner’s superposition principle is analytically applied to calculate stresses. In this paper, the contour method is extended to the measurement of multiple residual-stress components by making multiple cuts with subsequent applications of superposition. The theory and limitations are described. The theory is experimentally tested on a 316L stainless steel disk with residual stresses induced by plastically indenting the central portion of the disk. The multiple-cut contour method resu…

Impact of Si on the high-temperature oxidation of AlCr(Si)N coatings

2022

The resistance of wear protective coatings against oxidation is crucial for their use at high temperatures. Here, three nanocomposite AlCr(Si)N coatings with a fixed Al/Cr atomic ratio of 70/30 and a varying Si-content of 0 at.%, 2.5 at.% and 5 at.% were analyzed by differential scanning calorimetry, thermogravimetric analysis and X-ray in order to understand the oxidation behavior depending on their Si-content. Additionally, a partially oxidized AlCrSiN coating with 5 at.% Si on a sapphire substrate was studied across the coating thickness by depth-resolved cross-sectional X-ray nanodiffraction and scanning trans-mission electron microscopy to investigate the elemental composition, morphol…

Wear mechanisms and residual stresses in alumina-based laminated cutting tools

2005

Abstract The outstanding performances of the Al2O3 cutting tools in terms of potential cutting speed can lead to substantial economies in the machining of metallic materials. Nevertheless, their widespread use is limited by some drawbacks such as the tendency to edge chipping and to the propagation of microcracks, which can lead to premature failures. These shortcomings are due to the intrinsic low toughness of the ceramic material, which is in turn related to its characteristics non-metallic bonds. A well-recognised method of increasing the toughness of brittle materials is the introduction of surface compressive stresses, which can be obtained through a suitable lamination geometry of the…

On the FE codes capability for tool temperature calculation in machining processes

2006

Abstract The applications of numerical simulation to machining processes have been more and more growing in the last years: today a quite effective predictive capability has been reached, at least as far as global cutting variables (for instance cutting forces) are concerned. On the other hand, the capability to predict local cutting variables (i.e. pressure on the tool, temperature distribution, residual stresses in the machined surface) has to be heavily improved and verified. At the same time, effective experimental procedures for validating numerical results have to be developed. In this work two different approaches were implemented for temperature measuring: a thermocouple based appro…

On the mechanisms involved in the tensile strength of a dissimilar Ti6Al4V/316L laser welded assembly

2021

International audience; The aim of the present work is to analyze the thermomechanical behavior of dissimilar laser seams by means of FE modeling. The case of a Ti6Al4V/316L assembly with vanadium insert was considered. Effective mechanical properties of the main materials and cords were first estimated from NHT measurements. Modeling of the double pass laser welding process was performed first by considering shrinking of the two weld seams during manufacturing, to get the residual stress state in the welded assembly. Modeling of the tensile test was performed in a second step to study the assembly behavior during loading. In these modeling results, the mesh was the cross-section of the mic…

Impact of Superfinish Turning on Surface Integrity of Pure Copper

2011

Abstract The presented study deals with comprehension of relationships between machining cutting conditions and physical-chemical properties linked with surface integrity. A multi-physics model is presented to calculate residual stress, temperature and dislocation fields in the machined material. This model includes both thermal-mechanical, structural evolution and dynamic recristallisation approaches. The model was applied to pure copper after superfinish turning. Good agreement was found between numerical values and experimental ones. This paper also presents a work on the impact of mechanical and microstructural changes induced by machining on the electrochemical behaviour and corrosion …