Search results for "RESIDUAL STRESS"
showing 10 items of 119 documents
Validation Specimen for Contour Method Extension to Multiple Residual Stress Components
2007
A new theoretical development of the contour method [1], that allow the user to measure the three normal residual stress components on cross sections of a generic mechanical part, is presented. To validate such a theoretical development, a residual stress test specimen was properly designed, fabricated and then tested with different experimental techniques.
Error and Uncertainty Analysis of Non-Uniform Residual Stress Evaluation by Using the Ring-Core Method
2016
Like other mechanical methods used for the residual stress evaluation on a generic structural component, the Ring-Core Method (RCM) is potentially subjected to various error sources that in some particular experimental conditions can lead to significant errors and/or uncertainties on the computed residual stresses. The accuracy of the residual stresses computed by the RCM can be improved by a proper error analysis that allows the user to correct the systematic errors, as well as to evaluate the remaining stress uncertainty due to the random errors. Therefore, in order to give a contribution to the accuracy of the RCM, in the present work the list of the main error sources is presented and t…
Residual stresses in friction stir welding: numerical simulation and experimental verification
2008
Friction Stir Processing: thermo-mechanical loads and consequent effects on the local material characteristics
2008
The present article is focused on the correlation between the applied thermal and mechanical loads and the consequent effects on the material in friction stir processing (FSP) operations. On one hand, the actions exerted in FSP are split compared to the results obtained with a tool without the pin at its end to a traditional one with a cylindrical pin. In this way, the thermal flux determined by the frictional forces at the tool—shoulder—workpiece interface is secluded from the mechanical stirring action made by the tool pin. On the other hand, the processed specimens are analysed in terms of residual stress state, microhardness, and average grain size values. An in-process heat treatment …
A new calculation procedure for non-uniform residual stress analysis by the hole-drilling method
1998
The hole-drilling method is one of the most used semi-destructive techniques for residual stress analysis in mechanical parts. In the presence of non-uniform residual stress, the stress field can be determined from the measured relaxed strains using several calculation methods, but the most used one is the so-called integral method. This method is characterized by some simplifications that lead to approximate results, especially when the residual stress varies abruptly. In this paper a new calculation procedure called the spline methods is proposed, which allows these drawbacks to be overcome. Numerical simulations and an experimental test have corroborated the best performance of the prop…
Measurement of residual stresses by the hole-drilling method: Influence of hole eccentricity
1979
The hole-drilling method is a semidestructive technique which allows the measurement of residual stresses. In this method, a source of error is due to the misalignment between the hole and rosette centres. This paper presents a theoretical analysis of the influence of such misalignment on the strains measured by the rosette. Formulae which give the residual stresses taking account of the hole eccentricity are derived. Finally, the errors, which affect the residual stresses when the eccentricity is neglected, are evaluated for some commercial strain-gauge rosettes especially developed for the hole-drilling method.
Error and Uncertainty Analysis of the Residual Stresses Computed by Using the Hole Drilling Method
2010
: The hole-drilling method is one of the most used techniques for the experimental analysis of the residual stresses in mechanical components. For both through-thickness uniform and non-uniform residual stress distributions, its application is standardised by the ASTM E837-08. In accordance with the ASTM limitations, the analysis of uniform residual stresses, to which the present work deals with, leads in general to results with a maximum bias of about 10%. Unfortunately, in general the user does not have appropriate procedures to estimate the actual stress error; consequently, if one or more of the experimental influence parameters fall out of the corresponding standard limitations, the c…
A New Procedure for the Evaluation of Non-Uniform Residual Stresses by the Hole Drilling Method Based on the Newton-Raphson Technique
2010
The hole drilling method is one of the most used semi-destructive techniques for the analysis of residual stresses in mechanical components. The non-uniform stresses are evaluated by solving an integral equation in which the strains relieved by drilling a hole are introduced. In this paper a new calculation procedure, based on the Newton-Raphson method for the determination of zeroes of functions, is presented. This technique allows the user to introduce complex and effective forms of stress functions for the solution of the problem. All the relationships needed for the evaluation of the stresses are obtained in explicit form, eliminating the need to use additional mathematical tools. The t…
Review of Some Development of the Hole Drilling Method
1990
This paper contains a survey of some developments of the hole drilling method. It is mainly based on the research work carried out at the University of Palermo in the years from 1978 to 1989. The paper considers the relationship between the relaxed strain and the residual stresses for a rosette with an off-centre hole, the influence of hole eccentricity on the determination of residual stresses and of rosette calibration constants, the sensitivity of strain relaxation.
An analysis of through-thickness residual stresses in aluminium FSW butt joints
2006
Abstract In the paper, the results of a wide experimental campaign on friction stir welding (FSW) of aluminum alloys are reported. The attention was focused on the through-thickness residual stresses that occur on aluminum joints, after the welding process. In detail, using the hole-drilling method the residual stresses distribution in the zone close to the tool shoulder border of the joint advancing side, has been investigated; four different aluminum alloys and three different process conditions have been considered. The experimental analysis has shown that unlike traditional welding processes, the residual stresses are negative in the surface of the examined zone, and increase with depth…