Search results for "SIMULATION"

On the Solid Bonding Phenomena in Linear Friction Welding and Accumulative Roll Bonding Processes: Numerical Simulation Insights

2015

Solid Bonding based welding processes allow to obtain defect free joints with low residual stress and low distortion. However, the engineering and optimization of solid bonding processes is difficult and requires a large number of time and cost consuming test trials. In this way, proper numerical models are essential tools permitting effective process design. The aim of this research was the comparison of the material process conditions during two different manufacturing processes taking advantage of the same metallurgical phenomenon, namely solid bonding. Linear Friction Welding, used to weld non-axisymmetric components and Accumulative Roll Bonding, used to increase the mechanical propert…

Metallurgical Evolutions in Hot Forging of Dual Phase Titanium Alloys: Numerical Simulation and Experiments

2015

Titanium forging has been encountering a growing interest in the scientific and industrial communities because of the distinct advantages it provides with respect to machining, in terms of both mechanical properties of the product and material waste, thus significantly reducing the Buy to Fly ratio. In the paper, a numerical FE model, based on a tri-coupled approach and able to predict the microstructural evolutions of the workpiece during the process, is developed and set up. Calculated results are compared to experiments for a few industrial case studies. The final phases distribution in the forged parts is experimentally measured and compared to the FE model output finding satisfying ove…

Frictional effect in mode II delamination: Experimental test and numerical simulation

2013

Abstract The present paper proposes an experimental and a numerical analysis of the frictional effect on the mode II delamination. Frictional stresses between the crack edges can absorb and dissipate significant energy contributions in the delamination zones, especially under cyclic loading conditions. The experimental tests are performed for a set of unidirectional End-Notched Flexure (ENF) composite specimens, which are subjected to fatigue loading law with increasing mean value. The numerical analyses are performed considering a cohesive–frictional constitutive model, which is able to reproduce the transition of the interface behavior from the sound elastic condition to the fully cracked…

Flexible Magnetic Filaments and their Applications

2016

Numerical simulation of material failure in single point incremental forming process

2019

Abstract The sheet metal parts obtained through single point incremental forming process show a thinning and also there is a high possibility of material failure. In order to avoid the failure of the material during the process, it is a good practice to use numerical simulation through finite element method to prevent this phenomenon. The aim of this paper is to investigate the prediction of the failure moment of the aluminium sheet metal using various failure criteria. Commonly used failure criteria are: Tresca or maximum shear stress criterion, von Mises yield criterion, Hill yield criteria and various invariants of the Cauchy stress tensor. For the numerical simulation of the single poin…

Conjugate heat transfer analysis within in lattice-filled heat exchanger for additive manufacturing

2020

Compact heat exchangers for heat removal has become one of the most effective cooling techniques. In this paper, numerical scheme to simulate conjugated heat transfer using additively manufactured ...

Bubble formation and motion in non-crimp fabrics with perturbed bundle geometry

2010

The behaviour of the fluid front during impregnation of non-crimp fabrics has been considered. Particular attention is paid to creation of bubbles at the fluid front and a virtual 3D model mimickin ...

Numerical Simulation of Turbulent Flows, Heat and Mass Transfer in Metallurgical Induction Processes

2007

Prediction of Ductile Fractures in Metal-Forming Processes: an Approach Based on the Damage Mechanics

1994

The Authors propose a new approach for the prediction of ductile fractures in bulk metal forming processes: the approach is based on a numerical analysis able to take into account damage occurrence and evolution in constitutive equations. The model supplies the distribution of the void volume fraction in the workpiece during the deformation path: consequently, the comparison to a critical value, determined by means of a simple tension test, allows to predict the growth of defects. The proposed approach has been applied to the drawing process: the numerical results have been compared with a set of experimental tests showing a good predictive capability of the model.

Comparative Study by Numerical Analysis on the Formability of Deep-Drawn Tailor-Welded Blanks

2012

The realising of complex parts by welding together and then deep-drawing metal sheets made of different steel types or even different metal types can have many advantages, such as decreasing the part’s weight, reducing the manufacturing costs and an increased dimensional precision. In order to benefit from these results, a detailed knowledge of the metal sheets’ behaviour during deep-drawing is necessary. The current paper aims to compare, using numerical simulations based on the finite element method, the deep-drawing behaviour of parts made of steel sheets of different thicknesses welded together in three different manners and also of a part made of a monoblock blank.