Search results for "SPIF"

Geometrical deviation of end-of-life parts as a consequence of reshaping by single point incremental forming

2021

AbstractPutting in place circular economy strategies is an urgent challenge to face. In this scenario, manufacturing processes play a relevant role as efficient material reuse enabler. Scientists have to make an effort either to find new process or to rethink old process to reprocess end-of-life (EoL) component to recover both material and functions. In this paper, single point incremental forming (SPIF) process is used for reshaping sheet metal EoL components. The entire process chain was replicated including both deep drawing process (to imitate the end-of-life component) as well as SPIF operations (to obtain the reshaped components). The geometrical deviation as a consequence of SPIF ope…

Understanding formability and geometrical accuracy of SPIF process used as reshaping approach

2021

Putting in place Circular Economy strategies is an urgent action to be undertaken. Manufacturing processes play a relevant role as efficient material reuse enabler. Scientists have to make an effort either to find new process or to rethink old process to reprocess End-of-life (EoL) components to recover both material and functions. In this paper, Single Point Incremental Forming (SPIF) process is used for reshaping sheet metal EoL components. Deep drawing process as well as uniaxial pre-straining (to imitate the End-of-Life component) followed by SPIF operations (to obtain the reshaped components) are set- up and implemented to form and reform aluminum sheet metal components. As the authors…

Analysis of Energy Efficiency of Different Setups Able to Perform Single Point Incremental Forming (SPIF) Processes

2014

Abstract Production processes, as used for discrete part manufacturing, are responsible for a substantial part of the environmental impact of products, but are still poorly documented in terms of environmental impact. The present paper proposes an energy analysis of single point incremental forming processes (SPIF). The electrical energy consumption of two different setups have been considered and compared. In particular the power demand of one of the most used machine tools architecture able to perform SPIF process, namely a CNC milling machine, has been measured. The obtained results have been compared with the ones obtained for an innovative high speed incremental forming processes perfo…

A comprehensive analysis of electric energy consumption of single point incremental forming processes

2014

Abstract Production processes, as used for discrete part manufacturing, are responsible for a substantial part of the environmental impact of products, but are still poorly documented in terms of environmental impact. The present paper proposes a comprehensive energetic analysis of Single Point Incremental Forming Processes (SPIF). The three most commonly used machine tool architectures able to perform SPIF operations have been taken into account: a CNC milling machine, a six-axes robot as well as the dedicated AMINO machine tool were analyzed from an electrical energy consumption point of view. For all the setups, a working cycle time study and power study were performed. Moreover the cont…

Shape distortion and thickness distribution during SPIF processes: experimental and numerical analysis

2011

Single Point Incremental Forming (SPIF) is a quite new sheet forming process which offers the possibility to deform complex parts without dedicated dies using only a single point tool and a standard 3-axis CNC machine. The process mechanics enables strains much higher than traditional sheet forming processes, but particular attention must be given to the final part geometrical accuracy. In this paper the capabilities of a dedicated explicit numerical model are quantitatively analyzed on pyramid-shaped parts. In particular a comparison between experimental and numerical results is reported. Three different shapes at the varying of the stamping angle were considered and the final shape was ac…

Study of the implementation of SPIF as a Reshaping strategy in terms of formability and accuracy performance

2022

The adaption of circular economy strategies has become increasingly necessary in current times. Researches need to be addressed on finding alternative processes or the modification of the existing processes in order to reprocess End-of-Life (EoL) components and consequently recover both materials and their functions. This research paper focuses on the use of single point incremental forming (SPIF) process for the Reshaping of sheet metal EoL components. Uniaxial and biaxial pre-straining was performed on AA5754 sheets to imitate an end-of-life component, and SPIF operations were carried out so as to obtain reshaped components. In previous works, the authors have proven the technical feasibi…

Electric energy consumption analysis of SPIF processes

2013

Manufacturing processes, as used for discrete part manufacturing, are responsible for a substantial part of the environmental impact of products, but are still poorly documented in terms of environmental footprint. A thorough analysis on the causes affecting the environmental impact in metal forming processes, especially the innovative but very energy intensive sheet metal forming technologies required to form light-weight products, is nowadays necessary. Therefore, this paper presents an energy consumption analysis, including a power and time study, of Single Point Incremental Forming (SPIF) processes. First, the influence of the most relevant process parameters (e.g. feed rate, step down)…

Enhancements in sheet incremental forming and friction joining technologies

2010

Formability enhancement in incremental forming operations through sheet local heating

2011

Single Point Incremental Forming: analysis of sustainability of the process through an experimental approach

2013

In literature, manufacturing processes have been studied with different approaches, but a lack of knowledge on the analysis of the energy required is still present. The aim of this paper is to carry out energy analysis on Single Point Incremental Forming process. Accordingly, a wide experimental investigation was executed by taking into account different process parameters (i.e. tool depth step, punch velocity and product shape). The total energy consumption was monitored during all the experiments and properly weighted with respect to the deformation energy, required to execute the process. A sensitivity analysis was also carried out to highlight the conditions which allow to save energy r…