Search results for "Sheet metal"
showing 10 items of 141 documents
Translational and rotational diffusion in supercooled orthoterphenyl close to the glass transition
1992
Self diffusion coefficients in supercooled orthoterphenyl (OTP) have been determined down toD t =3·10−14 m2s−1 using a1H-NMR technique applying static field gradients up to 53T m−1 In a range of more than two decades theD t values agree with those of photochromic tracer molecules of the same size determined by forced Rayleigh scattering down to the glass transition temperatureT g . A change of mechanism is found for translational diffusion atT c ≈1.2T g whereD t is proportional to the inverse shear viscosityη −1 atT>T c butD t ∼η ξ with ξ=0.75 atT<T c . Rotational correlation times determined by2H-NMR stimulated echo techniques in deuterated OTP remain proportinal toη −1 down toT g . Our re…
Mean electromotive force in turbulent shear flow.
2002
We consider the mean electromotive force in turbulent shear flow taking into account the stretching of turbulent magnetic field lines by the mean flow. The mean flow can change the properties of magnetohydrodynamics-turbulence in such a way that turbulent motions become suitable for the dynamo action. The contribution of shear to the mean electromotive force cannot be described in terms of the alpha effect. The instability of the mean field arises if shear is sufficiently strong. The growth rate of instability depends on the length scale of the mean field being higher for the field with a smaller length scale. The considered mechanism may be responsible for the generation of large-scale mag…
Incremental forming using KUKA KR210-2 industrial robot - research regarding design rules and process modelling
2021
Incremental sheet forming (ISF) process show a great potential in the manufacturing of small series production or prototype development parts. One of the sheet metal forming process, where the contact between punch and metal sheet is in a single point, is known as single point incremental forming (SPIF). The part is manufacture with a simple tool, known as punch, that performs a series of combined movements on the vertically and horizontally directions. The paper introduces a study regarding the design rules and process modelling of this unconventional process, by means of a KUKA KR210-2 industrial robot as technological equipment able to control the correlated movement of the punch. Supple…
Asymmetric Single Point Incremental Forming of Sheet Metal
2005
The use of computers in manufacturing has enabled the development of several new sheet metal forming processes, which are based upon older technologies. This paper describes modifications that have been made to traditional forming methods such as conventional spinning and shear forming, forming processes in which deformation is localized. Recent advances have enabled this localized deformation to be accurately controlled and studied. Current developments have been focused on forming asymmetric parts using CNC technology, without the need for costly dies. Asymmetric Incremental Sheet Forming has the potential to revolutionize sheet metal forming, making it accessible to all levels of manufac…
Incremental Forming Process for the Accomplishment of Automotive Details
2007
In the last decades the scenario of the industrial production is remarkably changed, since new market requirements have to be faced by the industries. The market, actually, more and more, asks for vary models and niches product. The necessity to intercept dynamically and to satisfy the demands for the market, driver of the innovation process, involves the necessity to reduce the Timeto- market introducing to new methodologies of engineering, like the 3D-prototyping, for the qualitative and structural analysis of the final component. For these reasons, at the beginning of the nineties, a new philosophy of sheet metal forming process begins to assert on the industrial scene, whose basic logic…
Influence of some relevant process parameters on the dimensional accuracy in incremental forming: a numerical and experimental investigation
2004
Abstract As known, incremental forming is a flexible and innovative sheet metal forming process which allows complex shape shells forming without the need for any die. For these reasons, incremental forming is nowadays suggested for rapid prototyping and customised products. The present paper is focused on material formability in incremental forming and, in particular, on the evaluation and compensation of elastic springback. The latter significantly modifies the imposed shape. For this purpose, a deeper assessment of the process was developed following three different approaches. First of all, a wide experimental investigation on the influence of some relevant process parameters was develo…
A modified moiré technique for three-dimensional surface topography
2002
In this paper we present an optical technique based on the shadow moire method which allows the measurement and digitization of three-dimensional surfaces. The technique was tested through experimental work and the results were compared with those obtained by a coordinate measuring machine. Moving from the conventional shadow moire method, new features were implemented enabling us to overcome the main shortcomings of the conventional moire method. These include the need to assign the fringe order, the incapability of discerning concavity or convexity, the poor resolution and the complexity in the signal processing. All these problems have been solved by adding an element to generate a carri…
Rubber Forming Processes of Thin Sheets
1999
In the last decade flexible media have been increasingly utilized in sheet metal drawing processes in order to reduce the tooling cost and to improve the product quality. In the present paper an axisymmetric deep drawing process of thin steel sheets is taken into account: in particular a flexible pad is utilized in order to simplify the tooling set. The process mechanics is investigated through numerical simulations and experimental tests with the aim to find out a proper set of operative parameters allowing the stamping of sound components and to highlight the particular deformation path of the drawing cup. The comparison between the numerical predictions and the experimental verification …
Springback Evaluation In Basic Sheet Metal Stamping Processes
2000
In the present paper a measurement technique based on the shadow moire method has been set up in order to evaluate the springback phenomenon in deep drawing operations. Two proper coefficients are introduced to quantitatively describe the effect considered. In particular the proposed technique is able to acquire the final profile of the drawn parts along one or more generatrices, once extracted out from the dies and to compare such profile with the ideal one derived from the dies CAD geometry. The proposed technique has been applied to an axysimmetrical deep drawing operation and moreover the influence of the blankholder force level and of the lubricating conditions have been taken into acc…
On the sustainability evaluation in sheet metal forming processes
2011
In sheet metal forming processes there is still a lack of knowledge in the field of environmental sustainability mainly due to the need of a proper modeling of issues and factors to be taken into account. Such topic is, nowadays, a urgent and remarkable issue in manufacturing and the main concerns are related to more efficient use of materials and energy. What is more, the estimation of environmental burdens of forming technologies is very complex to be accomplished since it is essentially process-dependent. This means that when comparing, for instance, a traditional forming process with an innovative one, there are some peculiar aspects to be considered; actually, processes can be rather d…