Search results for "Springback"
showing 10 items of 12 documents
On the springback prediction in 3d sheet metal forming processes
2008
Springback of thick sheet AHSS subject to bending under tension
2012
Lien vers la version éditeur : http://www.sciencedirect.com/science/article/pii/S0020740312000677 The springback behavior of four advanced high-strength sheet steels (Dual-Phase, TRIP, ferrite-bainite) with thicknesses ranging from 1.2 to 4 mm was investigated by means of the bending-under-tension (BUT) test. The applicability of several guidelines from the literature was investigated experimentally and numerically. The monotonic decrease of springback as back force increased was confirmed for this category of sheet steels, and a general trend for the non-linear influence of the tool radius was observed. The influence of numerical factors on the predicted values of springback was investigat…
Analysis of stamping performances of dual phase steels: A multi-objective approach to reduce springback and thinning failure
2009
The industrial interest on light weight components has contributed in the last years to a significant research effort on new materials able to guarantee high mechanical properties, good formability and reasonable costs together with reduced weights when compared to traditional mild steels. Among such materials advanced high strength steels (AHSS) such as transformations induced plasticity (TRIP) and dual phase (DP), and light weight alloys proved their usefulness in stamping of automotive components. As AHSS are concerned, one of the main drawbacks is related to springback occurrence. Many aspects have to be taken into account when springback reduction is investigated: material behavior iss…
Numerical Prediction Of Elastic Springback In An Automotive Complex Structural Part
2007
A Pareto optimal design approach for simultaneous control of thinning and springback in stamping processes
2009
One of the most relevant research issues in automotive field is focused on the reduction of stamped parts weight also increasing their strength. In this way, a strong research effort is developed on high strength steels which are widely utilized and they require a proper springback control. Springback reduction in sheet metal forming is a typical goal to be pursued which is conflicting with thinning reduction for instance. Thus, such problems can be considered as multi-objective ones characterized by conflicting objectives. What is more, nowadays, a great interest would be focused on the availability of a cluster of possible optimal solutions instead of a single one, particularly in an indu…
Investigation of thick sheet AHSS springback in combined bending under tension
2012
In this paper, we investigate the springback behavior of several advanced high-strength sheet steels (TRIP, Dual-Phase, ferrite-bainite) with thicknesses up to 4 mm. Samples were tested by means of the bending-under-tension (BUT) test. The BUT has been extensively applied, in the literature, to relatively thin (1 mm and thinner) sheet metals for automotive applications; the applicability of several guidelines from the literature was investigated in this work in the context of thick advanced high strength steel (AHSS) sheets and using a sample width of 12 mm. The monotonic decrease of springback as back force increased was confirmed for this category of sheet steels, and a general trend for …
A NEW PROGRESSIVE DESIGN METHODOLOGY FOR COMPLEX SHEET METAL STAMPING OPERATIONS: COUPLING SPATIALLY DIFFERENTIATED RESTRAINING FORCES APPROACH AND M…
2010
The growing interest in sheet metal stamping processes, particularly in the automotive industry has led to three main issues in this field:*request of very complex shapes; *growing interest in springback control; *solution of multi-objective problems. These issues make a sheet metal stamping processes design very difficult and proper design methodologies to reduce times and costs are highly required. In this paper, a computer aided approach aiming to satisfy the mentioned issues is proposed. In particular, a progressive design approach based on the integration between numerical simulations, Response Surface Methodology (RSM) and Pareto optimal solutions search techniques was applied in orde…
Design of sheet stamping operations to control springback and thinning: a multi-objective stochastic optimization approach
2010
Abstract The aim of this paper is to develop a design tool for stamping processes, which is able to deal with the scattering of the final part quality due to the inner variability of such operations. Such variability is one of the main drawbacks for a robust process design. It results in a scattering of the most significant process results and depends on several parameters. The so called noise factors greatly influence final result variability, which often means rejecting parts and anyway achieving final properties different from the specified ones. The process investigated in the paper is an S-shaped U-channel stamping operation carried out on a lightweight aluminum alloy of automotive int…
A Comparative Analysis of Different Robust Design Approaches in Sheet Stamping Operations
2011
A crucial issue in sheet stamping optimization problems is related to the process robustness improvement: critical scattering in the investigated performances arises due to some noise variables influence, often evolving up design failure itself. In fact, strong variations in the final stamped part or fluctuations of strain distribution may lead to an uncontrolled process design. Such variability cannot be controlled but anyway it is possible to develop proper design tools able to identify robust process calibrations above which the noises variations effects are admissible. In this paper, a multi‐objective optimization problem was analyzed, with the aim to minimize both excessive thinning an…
A multi-objective Pareto design approach for simultaneous control of thinning and springback in complex stamping operations.
2009
Abstract In sheet metal forming operations design, optimization problems have to be solved in order to reach optimal process conditions. In these problems, there are some crucial issues to be taken into account: - most of the problems are multi objective problems, generally characterized by conflicting objectives: the definition of proper parameters aimed to prevent both springback and fracture is a typical example of an optimization problem in sheet metal forming characterized by conflicting goals; - in an industrial environment a great interest would be focused on the availability of a cluster of possible optimal solutions instead of a single “almost optimal” solution. Taking into account…