Search results for "Stirred tank"

SIMULAZIONI CFD DEL CAMPO DI MOTO A BASSO NUMERO DI REYNOLDS IN BIOREATTORI AGITATI CON E SENZA SETTI FRANGIVORTICE

2016

I recipienti meccanicamente agitati sono apparecchiature frequenti dell’industria chimica di processo. Questi sono tipicamente dotati di setti frangivortice (recipienti baffled) atti a rompere il moto prettamente tangenziale tipico dei recipienti sprovvisti di setti (recipienti unbaffled) e convertirlo in moto assiale e radiale. La presenza dei setti evita inoltre nella zona centrale del sistema la formazione del vortice d’aria che può talvolta essere indesiderato o in taluni casi creare instabilità una volta arrivato alla girante. I recipienti unbaffled sono considerati quindi dei miscelatori meno efficienti rispetto a quelli provvisti di setti. Tali sistemi sono pertanto ad oggi impiegati…

ASSESSMENT OF THE MINIMUM POWER REQUIREMENTS FOR COMPLETE SUSPENSION IN TOP-COVERED UNBAFFLED STIRRED TANKS

2012

On the simulation of stirred tank reactors via computational fluid dynamics

2000

Abstract Predictions of flow fields in a stirred tank reactor, obtained by computational fluid dynamics, were used for the simulation of a mixing sensitive process consisting of two parallel reactions competing for a common reagent: A + B → Prod .1 A + C → Prod .2. Experimental data were obtained for A = OH − , B = 1 2 Cu ++ and C=ethyl-chloroacetate. For this reaction scheme the final selectivity of the process, easily measured by a simple colorimetric analysis of the residual Cu++, was found to depend on agitation speed and therefore on the mixing history during the batch process. The flow field-based three-dimensional simulations performed here led to predictions that compared very well …

Suspension phenomena in solid-liquid agitated systems

2011

CFD MODELLING OF PARTICLE SUSPENSION IN STIRRED TANKS

2011

Mixing of solid particles into liquids in mechanically agitated vessels is a topic of primary importance for several industrial applications. A great deal of research efforts has been devoted so far to the assessment of the minimum impeller speed (Njs) able to guarantee that all particles are suspended. Conversely, only little attention has been paid to the evaluation of the amount of solid particles that are suspended at impeller speeds N lower than Njs, despite the fact that in a number of industrial applications agitation speeds smaller than Njs are actually adopted [1,2]. The present work deals with dense solid-liquid partial suspensions in baffled stirred tanks and particularly focuses…

CFD simulations of dense solid–liquid suspensions in baffled stirred tanks: Prediction of the minimum impeller speed for complete suspension

2012

Abstract In the literature on mechanically agitated solid–liquid systems, several methods are described to estimate the minimum impeller speed Njs at which all particles are suspended, but few studies have been devoted so far to their critical comparative assessment [67] . In the present paper, several alternative Njs prediction methods are applied to CFD results obtained for selected test cases covering a broad range of suspension conditions and impeller speeds. Results are compared with one another and with classic empirical correlations [88] . The aim of the work is to assess the adequacy of different methods for predicting Njs and, more generally, to contribute to a viable CFD-based str…

CFD simulations of early- to fully-turbulent conditions in unbaffled and baffled vessels stirred by a Rushton turbine

2021

Abstract Laboratory scale unbaffled tanks provided with a top cover and a baffled tank both stirred by a Rushton turbine were simulated by carrying out RANS simulations. Three different turbulence models were adopted (k- ω SST, k- e and the SSG Reynolds stress model) to predict the flow field and the relevant performance parameters (power and pumping numbers) of the tank operated from early to fully turbulent conditions. CFD results were compared with literature experimental data and DNS simulation results to validate and properly compare the models. In the range of Reynolds numbers investigated, results showed that, for the unbaffled tank, the SSG model based on Reynolds stresses is a bett…

Measurements of Njs and Power Requirements in Unbaffled Bioslurry Reactors

2012

The remediation of urban/industrial polluted lands is a topic of crucial importance nowadays. Bioremediation techniques are widely employed to remove organic pollutants from contaminated soils because of their simplicity and cheapness. The bioslurry reactors mechanically agitated by stirrers represent one of the most promising bioremediation techniques. In the present work an unbaffled stirred vessel filled with solids and water is experimentally investigated from a fluid dynamic point of view. Air presence within the tank is guaranteed by the central vortex formation (typical occurrence concerning stirred vessels unprovided with baffles) instead of an intrinsically more expensive insufflat…

Power requirements for complete suspension and aeration in an unbaffled bioslurry reactor

2016

Remediation of contaminated soils is spreading as a matter of crucial importance nowadays. Bioremediation via bioslurry reactors of sites polluted by recalcitrant pollutants has been proved to be a valuable option, although optimization is needed to reduce process costs. Free-surface unbaffled stirred tanks (with central air vortex) have been recently proposed as a promising alternative to the more common systems provided with baffles. In a bioslurry reactor solid-liquid interfacial area, oxygen supply, solid loading per reactor unit volume should be maximized, and, at the same time, operation costs have to be kept low. In this regard, the minimum impeller speeds for complete suspension Njs…

Comparison of Agitators Performance for Particle Suspension in Top-Covered Unbaffled Vessels

2015

Power savings is a problem of crucial importance nowadays. In process industry, suspension of solid particles into liquids is usually obtained by employing stirred tanks, which often are very power demanding. Notwithstanding tanks provided with baffles are traditionally adopted for this task, recent studies have shown that power reductions can be obtained in top-covered unbaffled vessels. In the present work experiments were carried out in a top-covered unbaffled vessel with a diameter T=0.19m and filled with distilled water and silica particles. Two different turbines were tested: a standard six-bladed Rushton Turbine (RT) and a 45° four bladed Pitched Blade Turbine (PBT). For the case of …