Search results for "TOOL"
showing 10 items of 821 documents
ALE Simulation of Orthogonal Cutting: a New Approach to Model Heat Transfer Phenomena at the Tool-Chip Interface
2007
This paper presents a new procedure to evaluate the global heat transfer coefficient in orthogonal cutting. The knowledge of the actual heat transfer conditions is a fundamental issue as far as the life, tool wear and tool substitution interval are regarded. More in detail, an Arbitrary Lagrangian-Eulerian approach was utilised to model orthogonal cutting process and the numerical simulations were validated by making experimental tests for identifying cutting forces and internal tool temperatures. A mild steel was cut utilising both an uncoated (WC) and a coated (TiN) tool. On the basis of both experimental and simulative data, a consistent model of the global heat transfer coefficient as f…
DSC: software tool for simulation-based design of control strategies applied to wastewater treatment plants.
2011
This paper presents a computer tool called DSC (Simulation based Controllers Design) that enables an easy design of control systems and strategies applied to wastewater treatment plants. Although the control systems are developed and evaluated by simulation, this tool aims to facilitate the direct implementation of the designed control system to the PC of the full-scale WWTP (wastewater treatment plants). The designed control system can be programmed in a dedicated control application and can be connected to either the simulation software or the SCADA of the plant. To this end, the developed DSC incorporates an OPC server (OLE for process control) which facilitates an open-standard communic…
On the effectiveness of numerical simulation in the prediction of profile distortion in extrusion
2005
Among the so-called ‘traditional processes’, extrusion represents one of the most diffused and utilized, since it permits the production of many industrial parts and raw materials. Of course, relevant knowledge on process mechanics and practice is nowadays available in the technical literature and in properly constructed handbooks. On the other hand, the introduction of finite element simulation, as a powerful analysis and design tool, opened new perspectives. Nowadays many researchers are involved in research tasks aimed at explaining some peculiar extrusion aspects. In this paper the effectiveness of numerical simulation for a complex three-dimensional extrusion process analysis is inves…
3D finite element analysis of tool wear in machining
2008
Abstract The paper is focused on the 3D numerical prediction of tool wear in metal cutting operations. In particular, an analytical model, able to take into account the diffusive wear mechanism, was implemented through a specific subroutine. Furthermore, an advanced approach to model heat transfer phenomena at the tool–chip interface was included in the numerical simulation. The adopted simulation strategy gave the possibility to properly evaluate the tool wear. The 3D FEM results were compared with some experimental data obtained turning AISI 1045 steel using uncoated WC tool; a good agreement was found out.
Determination of temperature distribution in the cutting zone using hybrid analytical-FEM technique
2006
Abstract In this study, the temperature distribution in the cutting zone was determined by integrating thermal analytical and simulation models of orthogonal cutting process with uncoated and coated carbide tools. Primarily, 2D FEM simulations were run to provide numerical solutions of temperatures occurring at different points through the chip/tool contact region and the coating/substrate boundary under defined cutting conditions. In addition, an analytical model for heat transfer in the cutting tool and its partitioning, proposed in References [W. Grzesik, P. Nieslony, Physics based modelling of interface temperatures in machining with multilayer coated tools at moderate cutting speeds, I…
Tuning Decision Support Toolsfor Environmentally Friendly Manufacturing Approach Selection
2017
Awareness about the environmental performance of manufacturing approaches has arisen. Comparative analyses of different manufacturing approaches as well as decision support methods should be developed in the field of metal shaping processes. The present paper aims at tuning a decision support tool for identifying when mass conserving approaches (forming based) are actually preferable over machining processes for manufacturing aluminum based components. A full LCA is developed for comparing the environmental performance of forming and machining approaches as the batch size and geometry complexity hang. The impact of the used metric on the comparative results is analyzed. Results reveal that …
The effectiveness of the Finnish EIA system — What works, what doesn't, and what could be improved?
2011
Abstract The article summarises the results of a multidisciplinary research project on the effectiveness of the Finnish EIA system. It examines the main strengths and weaknesses of EIA as a preventive and participatory environmental management tool. The study concludes that EIA has achieved a meaningful role in the environmental policy toolbox in Finland and has clearly enhanced the possibilities for high-quality environmental decision making. The research cites the liaison authority system as a clear strength of the Finnish EIA system in its enabling a single regional authority to specialise in and gain wide experience on EIA issues. In examining potential weaknesses of the regime, the art…
Can the effective number of bits be useful to assess the measurement uncertainty?
2003
The effective number of bits (ENOB) is a well know parameter, employed to characterize the overall behavior of an A/D converter. In order to verify if the ENOB can be also used to assess the measurement uncertainty of the A/D conversion based instruments, we use a developed software tool. The results show that using the ENOB can lead to an underestimate of the uncertainties.
General model for boring tool optimization
2016
Optimizing a tool (and therefore those for boring) consist in improving its performance through maximizing the objective functions chosen by the designer and/or by user. In order to define and to implement the proposed objective functions, contribute numerous features and performance required by tool users. Incorporation of new features makes the cutting tool to be competitive in the market and to meet user requirements.
Augmented Reality Applied in Machining Processes and Cutting Tools Management
2014
This paper describes the benefit obtained from implementing a cutting tool management system. Also, a state of the art on tool management systems available on the market is presented. By analysing the drawbacks generated by the implementation of such a system, we are providing a cheap and practical solution: an Augmented Reality aided machining and tool management system. Using augmented reality we managed to improve the tool management systems by providing, at the scene of action, all the necessary tool information in a much more user friendly way.