Search results for "TOOL"
showing 10 items of 821 documents
Tool Path Design in Friction Stir Spot Welding of AA6082-T6 Aluminum Alloys
2007
In the paper, a variation of the Friction Stir Spot Welding (FSSW) process has been considered. In particular, a particular tool path is given after the sinking phase nearby the initial penetration site. The process mechanics was highlighted and the joint strength was considered at the varying of the most relevant process parameters. Furthermore macro and micro analyses were developed in order to highlight the process mechanics and the local material microstructure evolution. The investigated technology appears a promising joining technique in order to develop effective spot joints.
On the influence of tool path in friction stir spot welding of aluminum alloys
2008
Abstract Friction stir spot welding (FSSW) has been proposed as an effective technology to spot weld the so-called “difficult to be welded” metal alloys. In the paper, a variation of the FSSW process has been considered. A tool path is given after the sinking phase nearby the initial penetration site; in this way a larger welding spot is obtained and more material is involved in the bonding process. The process mechanics of such modified FSSW process is highlighted and the joint strength undergoing tensile tests is considered at the varying both of the assigned tool path and of a few process parameters. Macro- and micro-analyses are made in order to analyze the local material microstructure…
Heat under the microscope
2014
[Introduction] Recent advances in computational and spectroscopic tools offer new insights into the nature of thermal conduction at ever-finer length scales and ways to control it. Heat conduction is familiar to us all and yet requires a wide range of physics—statistical mechanics, crystallography, and quantum mechanics among them—to fully explain. At the macroscale, heat conduction can be described as a diffusion process in which energy moves along a temperature gradient. The heat flux dissipated by the gradient depends on a material property, the thermal conductivity, as described by the constitutive relation, Fourier’s law. The heat equation, which is derived from Fourier’s law and the c…
Material Flow in FSW of AA7075 - T6 butt joint: numerical simulations and experimental verifications
2006
Friction stir welding (FSW) has reached a large interest in the scientific community and in the recent years also in the industrial environment, owing to the advantages of such solid state welding process with respect to the classic ones. Advanced finite element method tools are needed in order to develop an effective engineering of the processes; quantitative results can be acquired from numerical simulations once the basic information such as the material flow is certain. A 3D Lagrangian implicit coupled rigid viscoplastic model has already been developed by the authors to simulate FSW of butt joints. In the present paper the material flow in the FSW of AA7075–T6 butt joints is investigat…
The effect of wear on the tetragonal-to-monoclinic transformation and the residual stress distribution in zirconia-toughened alumina cutting tools
1998
Abstract Zirconia-toughened alumina cutting tools have been examined after machining an AISI 1040 steel. The Raman spectrum of zirconia and the fluorescence spectrum from alumina have been used to determine the extent of the tetragonal-to-monoclinic (t-m) transformation and the residual stresses in and around the worn-out crater, respectively. Although about 15% vol. m-zirconia is present even in a brand new cutting tool, it was shown that the crater region undergoes the t-m transformation up to 40% vol. In both cases, the transformed zone is concentrated near the surface. The residual stresses in alumina are slightly compressive in the new cutting tool and away from the crater region, but …
Petri Net Modelling of the Starch Enzymatic Liquefaction
2012
This paper investigates the use of the Petri Net modelling language for the description and analysis of the enzymatic reactions that are used for the starch liquefaction. The Coloured Petri Net formalism supported by the CPN Tools modelling and simulation environment is used. The pools of substrates and products are represented as the places and the possible reactions as the transition of the net. The concurrent reactions are modelled trough transitions that are enabled at the same time. The occurrence probabilities associated with each of these concurrent transitions are chosen as the model parameters. The analysis of the specific properties of the model is used to fit the model to data fr…
Design of sheet stamping operations to control springback and thinning: a multi-objective stochastic optimization approach
2010
Abstract The aim of this paper is to develop a design tool for stamping processes, which is able to deal with the scattering of the final part quality due to the inner variability of such operations. Such variability is one of the main drawbacks for a robust process design. It results in a scattering of the most significant process results and depends on several parameters. The so called noise factors greatly influence final result variability, which often means rejecting parts and anyway achieving final properties different from the specified ones. The process investigated in the paper is an S-shaped U-channel stamping operation carried out on a lightweight aluminum alloy of automotive int…
A hierarchic approach to production planning and scheduling of a flexible manufacturing system
1999
Abstract The paper deals with the problem of improving the machine utilization of a flexible manufacturing cell. Limited tool magazine space of the machines turns out to be a relevant bottleneck. A hierarchic approach for this problem is proposed. At the upper level, sets of parts that can be concurrently processed (batches) are determined. At the lower levels, batches are sequenced, linked, and scheduled. Methods taken from the literature are used for the solution of the latter subproblems, and an original mixed integer programming model is formulated to determine batches. The proposed methods are discussed on the basis of computational experience carried out on real instances.
Design of a Permanent Magnet Synchronous Generator using Interactive Multiobjective Optimization
2017
We consider an analytical model of a permanent magnet synchronous generator and formulate a mixed-integer constrained multiobjective optimization problem with six objective functions. We demonstrate the usefulness of solving such a problem by applying an interactive multiobjective optimization method called NIMBUS. In the NIMBUS method, a decision is iteratively involved in the optimization process and directs the solution process in order to find her/his most preferred Pareto optimal solution for the problem. We also employ a commonly used noninteractive evolutionary multiobjective optimization method NSGA-II to generate a set of solutions that approximates the Pareto set and demonstrate t…
On the evaluation of the global heat transfer coefficient in cutting
2007
The use of numerical simulations for investigating machining processes is remarkably increasing because of the simulation cost is lower than the experiments and the possibility to analyze local variables such as pressures, strains, and temperatures is allowable. Process simulation is very hard from a computational point of view, since it frequently requires remeshing phases and very small time steps. As a consequence, the simulated cutting time is usually of the order of few milliseconds and no steady cutting conditions are generally achieved, at least as far as thermal conditions are concerned. Therefore, nowadays numerical prediction of cutting temperatures cannot be considered fully reli…