Search results for "Ultrasonic testing"
showing 10 items of 30 documents
Laser Ultrasonic Testing for Estimation of Adhesion of Al2O3Plasma Sprayed Coatings
2001
Abstract The aim of the present study was to investigate the possibility of using a laser ultrasonic technique for the estimation of the adhesion of ceramic coatings, deposited onto metallic substrates by thermal spraying techniques. For this purpose, a pulsed Nd : YAG laser (λ = 1064 nm, 14 ns) was used to irradiate Al2O3 coatings, of different thickness (30–350 µm), deposited onto stainless steel substrates by atmospheric plasma spraying. The laser generated ultrasonic waves were in situ recorded at the epicentre using a laser heterodyne interferometer. The acoustic waveforms were correlated with the interaction between the pulsed laser radiation and the coated metal, taking into account …
Non-contact ultrasonic inspection of skin/core bond in honeycomb with lamb waves
2003
The assessment of skin/core bond in honeycomb samples was carried out by a bistatic ultrasonic non-contact system. Lamb waves were generated by a Nd:YAG pulsed laser and detected by an air-coupled capacitance transducer located in pitch-catch configuration. Periodically spaced line sources, generated on the sample surface using a four element lenticular array, allowed generation of narrow-band directional Lamb waves. Changes in amplitude of the transmitted signal permitted detection of skin/core disbonds.
Investigating the effect of residual stress on hydrogen cracking in multi-pass robotic welding through process compatible non-destructive testing
2021
Abstract In this paper, the effect of Welding Residual Stress (WRS) on the size and morphology of hydrogen-induced cracks (HIC) is studied. Four samples were manufactured using a 6-axis welding robot and in two separate batches. The difference between the two batches was the clamping system used, which resulted in different amounts of welding deformation and WRS. The hydrogen cracks were intentionally manufactured in the samples using a localised water-quenching method, where water was sprayed over a specific weld pass in a predetermined position. The Phased-Array Ultrasonic Testing (PAUT) system was implemented during the welding process (high-temperature in-process method), to detect the …
Ultrasonic Guided Wave Inspection of Bonded Lap Joints: Noncontact Method and Photoelastic Visualization
2001
The main topic of this paper is the nondestructive inspection of adhesively bonded lap joints by using ultrasonic guided (plate) waves. A noncontact, couplant-free method that employs capacitive air-coupled transducers is demonstrated for the inspection of thin aluminum joints with dimensions typical of aircraft fuselage and wing panels. Two types of bond defects, disbonded regions and regions of poorly cured (low-cohesive-strength) adhesive, are successfully detected by measuring the amplitude decrease of selected plate waves leaking from one adherend to the other one through the bondline. It is shown that proper choice of the vibrating mode structure, in terms of cross-sectional displacem…
Quantitative subsurface defect detection in composite materials using a non-contact ultrasonic system
2002
The results of an experimental study conducted to detect subsurface defects in a thick Gr/PPS composite test sample using a noncontact ultrasonic system are presented. Surface waves are generated by a pulsed laser and detected by an air-coupled capacitance transducer. By controlling the surface wave wavelength through a shadow mask, it is possible to control surface wave penetration depth in the sample. Surface wave peak-to-peak amplitude is related to the near-surface material condition. Results indicate that signal amplitude decreases as the width of the defect increases and an approximately linear relation can be deduced.
Model-assisted ultrasonic calibration using intentionally embedded defects for in-process weld inspection
2021
Abstract Automated in-process Non-Destructive Testing (NDT) systems are rapidly gaining traction within the manufacturing industry as they reduce manufacturing time and costs. When considering calibration and verification of such systems, creating defects of known geometry and nature during the deposition of a weld can: (I) help examine the capability of the automated system to detect and characterise defects, (II) be used to form a database of signals associated with different defect types to train intelligent defect classification algorithms, and (III) act as a basis for in-process gain calibration during weld inspection at high temperatures, where the ultrasound beam can be skewed as a r…
Some Features of Modeling Ultrasound Propagation in Non-Destructive Control of Metal Structures Based on the Magnetostrictive Effect
2023
A method and mathematical models of direct and inverse problems of ultrasonic testing and diagnostics of complex metal structures for defects were developed and tested. A prototype of a system for magnetostrictive control of elements of the objects under study was manufactured and experimentally tested. Mathematical simulation of ultrasonic testing processes using MATLAB and the COMSOL Multiphysics software environment was carried out. The adequacy of the mathematical models was verified by the results of their comparison with real physical experiments. Information support and a methodology that implements it was developed, which ensure the functioning of the control facilities for these ob…
Simulation of laser-generated ultrasonic wave propagation in solid media and air with application to NDE
2009
Ultrasonic methods are well known as powerful and reliable tool for defect detection. In the previous decades focus and interest have been directed to non-contact sensors and methods, showing many advantages over contact techniques where inspection depends on contact conditions (pressure, coupling medium, contact area). The non-contact hybrid ultrasonic method described here is of interest for many applications, requiring periodic inspection in service or after manufacturing. Despite the potential impact of laser-generated ultrasound in many areas of industry, robust tools for studying the phenomenon are lacking and thus limit the design and optimization of non-destructive testing and evalu…
A case study on the evaluation of friction stir welds by ultrasonic inspection technique
2015
Friction stir welding (FSW) is an innovative process that has been successfully used in joining aluminum alloys, normally difficult to weld. Important advantages over fusion welding are better retention of baseline material properties, lower residual stresses and excellent mechanical properties. Defects that occur in FSW joints are due to improper tooling or setup. Non-destructive techniques used to inspect FSW joints are X-rays, eddy current, conventional ultrasonic testing and dye penetrant proper only for surface breaking defects. Currently there is no non-destructive technique that can guarantee absence of flaws in friction welds during manufacturing. In this work, non-destructive remot…
Guided Wave Techniques for Damage Detection in Composite Aerospace Structures
2018
Composite materials make up an increasing portion of today’s aerospace structures (see, e.g. Boeing 787 and Airbus 380). These aircrafts’ fuselage, for example, is composed of a laminated composite skin connected to composite stringers and C-frames. Of primary importance is the detection of damage in these built-up structures, whether caused by the manufacturing process or in service (e.g. impacts). A related issue is the characterization of the composite (visco)elastic mechanical properties, that can also be related to the quantification of potential damage. Guided elastic waves propagating in the ~100s kHz regime lend themselves to provide the necessary sensitivity to these two conditions…