Search results for "Welding"
showing 10 items of 317 documents
On microstructural phenomena occurring in friction stir welding of aluminium alloys
2006
Abstract The results of experimental activity on friction stir welding (FSW) of aluminum alloys are reported. Butt joints of two different materials, namely AA2024-T4 and AA7075-T6, were investigated from a metallurgical point of view. Grain dimensions and insoluble particle densities were investigated both in the parent materials and in the joints. Furthermore, the effect of post-welding heat treatments on the joint strength was studied.
Numerical support for laser welding of zinc-coated sheets process development
2002
Abstract A lap welding process for zinc-coated sheets has been developed with the help of numerical simulations. This process has been improved and is now compatible with industrial requirements. The zinc boiling point (1180 K) is lower than the steel melting point (1800 K). Consequently, a violent boiling of zinc in melted steel produces serious defects in the seam. To get round this difficulty, we choose to consider a two-spots process: the first spot vaporizes the zinc coating at the interface; the second one welds the sheets. Previously, we develop a numerical model that permits a process parameters choice and limits the plan of experimentations. The zinc ablation spotlight shape is cho…
Laser beam scattering effects in non-absorbent inhomogenous polymers
2007
Ilie, Mariana Kneip, Jean-Christophe Mattei, Simone Nichici, Alexandru Roze, Claude Girasole, Thierry; In this paper a numerical model for laser beam scattering in the semi-transparent polymers is presented, using a Monte Carlo algorithm and the Mie theory. The algorithm correctly accounts for the independent multiply-scattered light. We describe the algorithm, present a number of important parameters that account in the welding process, and explicitly show how the algorithm can be used to estimate the laser beam intensity both inside the semi-transparent component and at the welding interface and the beam widening. For the model validation an experimental bench test has been realized and s…
Multiphysical modeling of dissimilar welding via interlayer
2011
Abstract A multiphysical finite element modeling of dissimilar welding via interlayer material was proposed. A 2D model including heat transfer, fluid flow and level set problems allowed to simulate the morphology and the composition of melted zone in horizontal plane. The calculated thickness of melted interlayer was used as a main criterion for the choice of optimal welding conditions, when the chemical interaction between the joined materials must be avoided. A 1D diffusion model at the limit of melted zone allowed estimating the length and the composition of diffusion layer between one of the materials and the interlayer basing on previously calculated local temperature gradient. The si…
Studies regarding the use of a neuro-fuzzy mathematical model in order to determine the technological parameters of the polyethylene pipes butt weldi…
2017
The paper analyzes the possibility to use a neuro-fuzzy type mathematical model, with the final goal of establishing the welding parameters for new types and dimensions of pipes and fittings. Anticipating the developing dynamic of polyethylene-made elements, especially pipes and fittings, starting from the current situation when already a wide range of pipes and fittings with different wall thicknesses and nominal working pressures is produced and commercialized, and taking into account also new development, it was considered necessary to find out the welding parameters for any new pipe type and dimension. The usage of existing welding equipment for new pipe dimensions is impossible without…
Use of pure vanadium and niobium/copper inserts for laser welding of titanium to stainless steel
2020
Abstract Niobium and vanadium have high metallurgical compatibility with titanium and therefore can be used as inserts to avoid the accumulation of brittle intermetallic phases such as Fe2Ti during the fusion welding of titanium alloys with steels. In the present study, the continuous double pass welding of 1 mm thick Ti-6Al-4V alloy and 316 L stainless steel plates through several mm wide pure vanadium or niobium insert was studied. In case of a vanadium insert, a beam offset on the vanadium was found to produce cold crack formation in vanadium/316 L melted zones containing more than 40 wt.% V despite the absence of σ phase. Whereas a centered beam position and offset on the steel side pro…
Numerical investigation of laser beam shaping for heat transfer control in laser processing
2002
This article presents a thermal finite volume model adapted to investigate laser processes. It is specially developed to treat moving heat sources with phase changes, melting and vapourisation. Heat transfer control in laser processing is particularly useful when processes must respect prescribed temperatures, or more generally, prescribed constraints. These processes involve generally several laser sources, or non-conventional power distribution. Hence, they have numerous parameters to set. Experimental optimisation is difficult and may be expansive. The numerical model is a useful and cheaper tool for development of those complex processes. For example in this article, two special laser p…
Mechanical and metallurgical effects of in process cooling during friction stir welding of AA7075-T6 butt joints
2010
This paper presents the results of a combined experimental and numerical investigation focused on the effects of an in process water cooling treatment aimed at improving the final quality of friction stir welded butt joints in terms of mechanical resistance and metallurgy of the processed material. Micro and macro observations, together with the evolution of an already developed finite element tool, have been used to analyze specimens obtained under different process conditions. Water cooling was found to enhance joint strength, reducing the material softening usually observed in the thermo-mechanically affected zone area, with no detrimental effect on nugget integrity.
Preliminary study on the laser cleaning of stainless steels after high temperature oxidation
2000
Abstract The objective of the present work was to estimate the influence of pulsed laser irradiation on the removal of the oxide layer, which is developed on the surface of stainless steels during their exposure to high temperature oxidation. In general, this layer is a protective one, mainly against corrosion. However, in many manufacturing applications or maintenance work, the removal of the oxides is necessary; for example, the metallic surfaces should be cleaned before welding, otherwise the presence of oxides increases the tendency to brittle behaviour of the joint. In this study, a pulsed Nd:YAG laser (λ=1.064 μm, 10 ns) was used for the surface cleaning of three stainless steels with…
Theoretical elastoplastic buckling of stringer stiffened cylindrical shells
1985
Abstract A linear analysis method is offered to predict the theoretical elastoplastic buckling of stringer stiffened cylindrical shells subjected to longitudinal loading. Welding residual stresses are taken into account in the calculation, but effects of geometrical imperfections and pre-buckling displacements are ignored. The examples analysed show a good correlation between the analytical results and those obtained experimentally with stocky models of moderate geometrical imperfections.