Search results for "Welding"
showing 10 items of 317 documents
On the complete interface development of Al/Cu magnetic pulse welding via experimental characterizations and multiphysics numerical simulations
2021
Abstract A complex Al/Cu magnetic pulse welding interface is systematically investigated using experimental characterizations and numerical simulations. A Coupled electromagnetic-mechanical simulation is proposed to compute the impact velocity and impact angle along the entire interface. This model allows to further understand the formation mechanism of various interface characteristics during MPW. The results revealed that the impact velocity gradually decreases in conjunction with the gradual increase of the impact angle. These simulations elucidate the experimentally observed successive interface morphologies, i.e., the unwelded zone, vortex zone, intermediate (IM) layers and wavy interf…
Global sensitivity analysis in welding simulations -- what are the material data you really need ?
2011
In this paper, the sensitivity analysis methodology is applied to numerical welding simulation in order to rank the importance of input variables on the outputs of the code like distorsions or residual stresses. The numerical welding simulation uses the finite element method, with a thermal computation followed by a mechanical one. Classically, a local sensitivity analysis is performed, hence the validity of the results is limited to the neighbourhood of a nominal point, and cross effects cannot be detected. This study implements a global sensitivity analysis which allows to screen the whole material space of the steel family mechanical properties. A set of inputs of the mechanical model-ma…
An insight into the electrical energy demand of friction stir welding processes: the role of process parameters, material and machine tool architectu…
2018
The manufacturing sector accounts for a high share of global electrical energy consumption and CO 2 emissions, and therefore, the environmental impact of production processes is being more and more investigated. An analysis of power and energy consumption in friction stir welding processes can contribute to the characterization of the process from a new point of view and also provide useful information about the environmental impact of the process. An in-depth analysis of electrical energy demand of friction stir welding is here proposed. Different machine tool architectures, including an industrial dedicated machine, have been used to weld aluminum and steel sheets under different process …
A flexible robotic cell for in-process inspection of multi-pass welds
2020
Welds are currently only inspected after all the passes are complete and after allowing sufficient time for any hydrogen cracking to develop, typically over several days. Any defects introduced between passes are therefore unreported until fully buried, greatly complicating rework and also delaying early corrections to the weld process parameters. In-process inspection can provide early intervention but involves many challenges, including operation at high temperatures with significant gradients affecting acoustic velocities and, hence, beam directions. Reflections from the incomplete parts of the weld would also be flagged as lack-of-fusion defects, requiring the region of interest (ROI) t…
Caratterizzazione microstrutturale e meccanica di giunti friction skin-stringer (2024/t4-7075/t6) saldati a basso e alto apporto termico
2011
Fatigue resistance of AA2024-T4 friction stir welding joints: Influence of process parameters
2005
Material flow and CDRX phenomena determining joint resistance in AA7075-T6 friction stir welding
2006
Biological monitoring of welders exposed to aluminium
2005
To evaluate an adequate strategy for biological monitoring of aluminium (Al), a group of 62 Al welders (age in 1999: 23-51 years, median 35 years) was surveyed annually from 1999 to 2003 by determination of pre- and post-shift Al in urine and plasma. Biomonitoring was supplemented by personal air measurements of the total dust concentration. The welders' internal exposure was compared to the exposure of 60 non-exposed assembly workers (age in 1999: 21-51 years, median: 36 years) who were surveyed in 1999, 2001 and 2003. Having a nearly constant dust exposure, median concentrations of Al in urine (Al in plasma) of the welders decreased from 40.1 microg/g to 19.8 microg/g creatinine (8.7 to 4…
Longitudinal study examining the neurotoxicity of occupational exposure to aluminium-containing welding fumes
2003
The neurotoxicity of occupational exposure to aluminium (Al)-containing welding fumes has been discussed with controversial results. The aim of the longitudinal study was to examine a group of Al welders for significant central nervous changes in comparison with a non-exposed cohort.A group of 98 Al welders (mean age 37 years) in the car-body construction industry, with a median of 6 years of occupational exposure to Al welding fumes, and an education-matched, gender-matched, age-matched control group of 50 car-production workers (mean age 36 years) at the same plant, were included in this longitudinal study. Two cross-sectional studies were done in 1999 and 2001. In the second cross-sectio…