Search results for "aluminium alloy"
showing 10 items of 57 documents
Finite element analysis of laser shock peening of 2050-T8 aluminum alloy
2015
Laser shock processing is a recently developed surface treatment designed to improve the mechanical properties and fatigue performance of materials, by inducing a deep compressive residual stress field. The purpose of this work is to investigate the residual stress distribution induced by laser shock processing in a 2050-T8 aeronautical aluminium alloy with both X-ray diffraction measurements and 3D finite element simulation. The method of X-ray diffraction is extensively used to characterize the crystallographic texture and the residual stress crystalline materials at different scales (macroscopic, mesoscopic and microscopic).Shock loading and materials’ dynamic response are experimentally…
Towards ductilization of high strength 7XXX aluminium alloys via microstructural modifications obtained by friction stir processing and heat treatmen…
2021
Abstract High strength 7XXX aluminium series reach exceptional strength, higher than all other industrial aluminium alloys. However, they suffer from a lack of ductility compared to softer series. This work presents a procedure to improve the ductility of 7475 Al alloy in high strength condition, reaching a true fracture strain of 70% at full 500 MPa T6 yield strength. Using friction stir processing (FSP) and post-FSP heat treatments, 100% of industrial rolled material T6 yield stress is maintained but a 180% increase in fracture strain is measured for the processed material. This ductility improvement is studied by in-situ synchrotron X-ray tomography and is explained by the reduction of i…
Multi-directional vs. mono-directional multi-step strategies for single point incremental forming of non-axisymmetric components
2020
Abstract Multi Stage approach is used in Single Point Incremental Forming (SPIF) to overcome one of the main forming limitations, namely the maximum wall angle, characterizing the single stage process. In this paper, different multi-path strategies for the production of parts with flat edges are considered in order to evaluate the best solution in terms of feasibility and geometrical accuracy of the final part: A) mono-directional incremental draw angle; B) mono-directional incremental draw angle with increasing part side; C) Multi-directional approach with non-horizontal path planes. Strain evaluation by means of CGA (Circular Grid Analysis) and defect analysis have been carried out in ord…
Key factors for industrial applicability of friction stir welded t-joints of different materials
2010
Comparison between FSW and bonded lap joints - A preliminary investigation
2017
Difficult to weld aluminium alloys can be effectively joined by different alternative processes. Friction Stir Welding (FSW), among the solid-state processes and adhesive bonding represent two very attractive techniques. They allow the production of highly resistant joints avoiding the formation of the typical fusion weld defects. The aim of this work is to identify, analyse and compare the mechanical properties of AA6016 aluminium alloy joints made out of 1 mm thick sheets. FSW lap joints were and epoxy bonded joints were produced. Using the FSW results as benchmark, the overlap required in the bonded joint was identified to ensure the same static strength. Once the geometric configuration…
An analysis of through-thickness residual stresses in aluminium FSW butt joints
2006
Abstract In the paper, the results of a wide experimental campaign on friction stir welding (FSW) of aluminum alloys are reported. The attention was focused on the through-thickness residual stresses that occur on aluminum joints, after the welding process. In detail, using the hole-drilling method the residual stresses distribution in the zone close to the tool shoulder border of the joint advancing side, has been investigated; four different aluminum alloys and three different process conditions have been considered. The experimental analysis has shown that unlike traditional welding processes, the residual stresses are negative in the surface of the examined zone, and increase with depth…
Density functional theory based screening of ternary alkali-transition metal borohydrides: a computational material design project.
2009
We present a computational screening study of ternary metal borohydrides for reversible hydrogen storage based on density functional theory. We investigate the stability and decomposition of alloys containing 1 alkali metal atom, Li, Na, or K M1; and 1 alkali, alkaline earth or 3d / 4d transition metal atom M2 plus two to five BH4 groups, i.e., M1M2BH42‐5, using a number of model structures with trigonal, tetrahedral, octahedral, and free coordination of the metal borohydride complexes. Of the over 700 investigated structures, about 20 were predicted to form potentially stable alloys with promising decomposition energies. The M1Al/ Mn/ FeBH44, Li/ NaZnBH43, and Na/ KNi/ CoBH43 alloys are …
Laser surface treatments for adhesion improvements of aluminium alloys structural joints
2007
Abstract Laser technology is proposed as a friendly alternative treatment to chemicals involved in conventional prebonding adherend treatments. Aluminium alloy 2024 substrates were laser treated with different beam diameters and energy densities, and bonded using a structural epoxy adhesive. The influence of irradiation conditions on adherends morphology and adhesive joints’ fracture energy was investigated. On the basis of different morphologies observed, an explanation of the effect of the surface treatment upon joint mechanical behaviour is attempted.
Influence of post-treatment time of trivalent chromium protection coating on aluminium alloy 2024-T3 on improved corrosion resistance
2019
Abstract Low corrosion protection performances of Trivalent Chromium Process (TCP) coatings with reference to Chromium Conversion Coatings (CCC) deposited on aluminium alloys can be overcome by application of post-treatment processes. This work shows the effect of post-treatment bath (containing hydrogen peroxide and lanthanum salt) on the chemical composition, structure and the corrosion performances of TCP coating deposited on AA 2024-T3 aluminium alloy. Different times of post-treatment bath were applied on the TCP coating and the samples were analyzed by Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS), X-ray Photoelectron Spectroscopy (XPS) and Glow Discharge-Optical Emission …
ELECTROCHEMICAL ANALYSIS ON FRICTION STIR WELDED AND LASER WELDED 6XXX ALUMINIUM ALLOYS T-JOINTS
2007
Friction Stir Welding (FSW) and Laser Welding (LW) can be successfully employed to weld aluminium alloys, in many cases overcoming the difficulties encountered with more conventional welding processes like MIG or TIG. The corrosion resistance of the welded joint remains, however, an important issue, especially in applications (like in aircrafts), where corrosion can induce structural failure: the weld region has often lower mechanical resistance in comparison with the parent material and a decrease in its corrosion resistance, especially when the corrosion damage can represent a potential crack initiation site, can be unacceptable in components design. In this work the corrosion resistance …