Search results for "cutting"
showing 10 items of 164 documents
Cutting Tool Materials
2008
This chapter provides the state-of-the-art materials engineering sector that produces cutting tool materials for different manufacturing branches. It highlights the special demands on this special material group for modern machining technologies. Five groups of cutting tool materials are characterized in terms of their mechanical and thermo-physical properties: high-speed steels, sintered tungsten carbides, cermets, ceramics and superhard materials, all as conventional (uncoated) and coated grades. The most popular techniques of coating deposition on various substrates are described. Practical examples of cutting tool inserts made of various materials produced by leading world manufacturers…
Cutting Temperatures Evaluation in Ceramic Tools: Experimental Tests, Numerical Analysis and SEM Observations
1994
The authors propose a multiple approach for the evaluation of cutting temperatures in ceramic tools. The first approach was the experimental evaluation of equitemperature lines, obtained in three-dimensional cutting by employing constant melting point powders scattered on planes parallel to rake face. In the second approach, a numerical finite element analysis was performed. At this step the determination of the percentage of total heat produced in the operation that flows into the tool was considered and, consequently, the temperature distribution within the whole volume of the insert. Finally, the examination of the crater zone with SEM microscopy confirmed the temperature levels as previ…
ALE Simulation of Orthogonal Cutting: a New Approach to Model Heat Transfer Phenomena at the Tool-Chip Interface
2007
This paper presents a new procedure to evaluate the global heat transfer coefficient in orthogonal cutting. The knowledge of the actual heat transfer conditions is a fundamental issue as far as the life, tool wear and tool substitution interval are regarded. More in detail, an Arbitrary Lagrangian-Eulerian approach was utilised to model orthogonal cutting process and the numerical simulations were validated by making experimental tests for identifying cutting forces and internal tool temperatures. A mild steel was cut utilising both an uncoated (WC) and a coated (TiN) tool. On the basis of both experimental and simulative data, a consistent model of the global heat transfer coefficient as f…
A Critical Analysis on the Friction Modeling in Orthogonal Cutting of Steel
2007
Numerical simulation of cutting process is today moving towards two different directions. The former concerns the development of high performance codes able to approach the 3D phenomena, the latter is already focused on the study of some fundamental aspects whose full understanding may be strategic for the knowledge enhancing in this very complex field. In the paper this second way was pursued and a wide analysis on the numerical robustness of the 2D orthogonal cutting process is presented. In particular, the role played by the friction modeling is discussed taking into account a wide integrated numerical and experimental campaign.
Researches Regarding Optimizing the Accuracy of CNC Laser Cutting Machines
2015
The experimental researches presented in this paper are aimed to improve the manufacturing accuracy of a contouring machine together with an approach to eliminate the errors which lead to a less precise part after machining.In order to eliminate the errors, the machine's feed drives were tuned leading to a more precise part. In order to validate the proposed approach, the accuracy of the machine was tested before and after the tuning process.
Determination of temperature distribution in the cutting zone using hybrid analytical-FEM technique
2006
Abstract In this study, the temperature distribution in the cutting zone was determined by integrating thermal analytical and simulation models of orthogonal cutting process with uncoated and coated carbide tools. Primarily, 2D FEM simulations were run to provide numerical solutions of temperatures occurring at different points through the chip/tool contact region and the coating/substrate boundary under defined cutting conditions. In addition, an analytical model for heat transfer in the cutting tool and its partitioning, proposed in References [W. Grzesik, P. Nieslony, Physics based modelling of interface temperatures in machining with multilayer coated tools at moderate cutting speeds, I…
General model for boring tool optimization
2016
Optimizing a tool (and therefore those for boring) consist in improving its performance through maximizing the objective functions chosen by the designer and/or by user. In order to define and to implement the proposed objective functions, contribute numerous features and performance required by tool users. Incorporation of new features makes the cutting tool to be competitive in the market and to meet user requirements.
Augmented Reality Applied in Machining Processes and Cutting Tools Management
2014
This paper describes the benefit obtained from implementing a cutting tool management system. Also, a state of the art on tool management systems available on the market is presented. By analysing the drawbacks generated by the implementation of such a system, we are providing a cheap and practical solution: an Augmented Reality aided machining and tool management system. Using augmented reality we managed to improve the tool management systems by providing, at the scene of action, all the necessary tool information in a much more user friendly way.
Improving the dynamic behavior and working accuracy of the CNC laser cutting machines
2012
CNC laser cutting machines are widely encountered in the manufacturing workshops. The dynamic behavior and working accuracy of these machines decreases in time, due to normal wear and intensive use. Consequently, a process or re-tuning the control parameters is required and it has to be performed at the workshop level. The paperwork presents a joint simulation and experimental process for improving the accuracy of CNC laser cutting machines. The approach is focused on the capability of the machine to cut rectangular corners.
Split-Delivery Capacitated Arc-Routing Problem: Lower Bound and Metaheuristic
2010
International audience; This paper proposes lower and upper bounds for the split-delivery capacitated arc-routing problem (SDCARP), a variant of the capacitated arc-routing problem in which an edge can be serviced by several vehicles. Recent papers on related problems in node routing have shown that this policy can bring significant savings. It is also more realistic in applications such as urban refuse collection, where a vehicle can become full in the middle of a street segment. This work presents the first lower bound for the SDCARP, computed with a cutting plane algorithm and an evolutionary local search reinforced by a multistart procedure and a variable neighborhood descent. Tests on …