Search results for "extrusion"

Design and development of a new machine tool for continuous friction stir extrusion

2023

In the present paper the Continuous Friction Stir Extrusion process (CFSE), derived from the already known Friction Stir Extrusion (FSE), is proposed for effective solid-state recycling of metal scraps. A new dedicated machine tool was designed and developed. A Lagrangian implicit thermomechanical numerical model was set up and used to determine the proper ranges of the most relevant process parameters. An effective case study is proposed, involving the actual extrusion of a recycled wire in a continuous way. Metallurgical observations and mechanical characterization tests were carried out on the obtained specimen showing the potential of the process and its industrial feasibility.(c) 2023 …

Meshless Simulation of Friction Stir Welding

2007

This paper encompasses our first efforts towards the numerical simulation of friction stir welding by employing a Lagrangian approach. To this end, we have employed a meshless method, namely the Natural Element Method (NEM). Friction Stir welding is a welding process where the union between the work pieces is achieved through the extremely high deformation imposed by a rotating pin, which moves between the two pieces. This extremely high strain is the main responsible of the difficulties associated with the numerical simulation of this forming process. Eulerian and Arbitrary Lagrangian-Eulerian (ALE) frameworks encounter difficulties in some aspects of the simulation. For instance, these ap…

A preliminary comparison between finite element and meshless simulations of extrusion

2009

In this paper the extrusion process of a cross-shaped profile was investigated. In particular, the study was focused on the distortion of extruding profiles when the workpiece and die axis are not aligned. The process was simulated using the finite element method (FEM) and the natural element method (NEM), both implemented in an updated-Lagrangian formulation, in order to avoid the burden associated with the description of free surfaces in ALE or Eulerian formulations. Furthermore, an experimental equipment was developed in order to obtain reliable data in terms of deformed entity, required process load and calculated pressure. At the end, a comparison between the numerical predictions and …

Validation of Predictive Approaches for Ductile Fracture in Cold Extrusion

1999

Cold extrusion is sometimes accompanied by some typical internal defects, known in the technical literature as “central bursts”, which dramatically could affect the component behaviour during its service life. Several researchers, following both analytical and numerical approaches have attempted central bursting prediction in extrusion. Among the latter several approaches have been proposed in the literature, namely the ones based on the use of ductile fracture criteria and the ones founded on the damage mechanics analysis. Each one of these approaches presents some advantages and drawbacks. In the paper the authors analyze a set of cold extrusion processes on AISI 1040 specimens at varying…

Degradation od Mater-Bi/wood flour biocomposites in active sewage sludge

2009

Lightweight Alloys Recycling and Processing through Innovative Friction Based Direct Technologies

In the last decades, the use of lightweight alloys has been spreading in almost any industrial field thanks to the relevant weight reduction allowed by the use of such materials. On the other hand, aluminium alloys are characterized by high-energy demands primary production cycles that are responsible for a relevant share of the global CO2 emissions. In order to limit and reverse such phenomenon, putting in place strategies to keep the material in the circle over multiple life cycles is mandatory and the concepts of circular economy, closed loop society and industrial symbiosis are progressively gathering more and more pace. Nevertheless, metal scraps are often mainly composed of chips resu…

Mechanical properties of recycled polymers

1999

Modifications of structure and morphology of the polymers induced by the thermomechanical stress (or by the presence of water for some polymers) during reprocessing can cause a drastic deterioration of mechanical properties of the recycled material. The property reprocessing relationships are an important tool to determine not only the properties of the recycled polymers but also the strategies to use (processing conditions, stabilizers, fillers, compatibilizers, etc) in order to obtain recycled polymers with good mechanical properties. In this work, typical behaviour of some mechanical properties as a function of the number of reprocessing operations is discussed and correlated with their …

Spontaneous extrusion of male genital pearling

2021

Pearling is a practice of inserting small beads beneath the skin of the genitalia. Patients generally underwent this practice believing that this would have made their penis bigger and able to better satisfy their partners during intercourse. Pearling can cause complications. We report a case of spontaneous extrusion of genital pearling exiting in a granuloma of the inner face of the foreskin.

Film blowing of silane-modified polyethylene

2009

The grafting of vinyltriethoxysilane (VTES) onto polyethylene (PE) with the help of small amounts of peroxides was investigated to film-blow these modified materials. The degree of crosslinking was kept very low to achieve good melt processability and improved mechanical properties. The possibility of obtaining modified PE films with improved properties and regularly distributed crosslinking with a single processing step demonstrates the uniqueness of this study. The additive concentration was established through preliminary studies; with a batch mixer, it was possible to process the modified PE in the film-blowing operation. Water treatment of the modified films after film blowing allowed …

Structure–Property Relationships in Bionanocomposites for Pipe Extrusion Applications

2021

In this work, bionanocomposites based on different biodegradable polymers and two types of nanofillers, namely a nanosized calcium carbonate and an organomodified nanoclay, were produced through melt extrusion, with the aim to evaluate the possible applications of these materials as a potential alternative to traditional fossil fuel-derived polyolefins, for the production of irrigation pipes. The rheological behavior of the formulated systems was thoroughly evaluated by exploiting different flow regimes, and the obtained results indicated a remarkable effect of the introduced nanofillers on the low-frequency rheological response, especially in nanoclay-based bionanocomposites. Conversely, t…