Search results for "finite element method"
showing 10 items of 746 documents
Modelling Aspects in Accumulative Roll Bonding Process by Explicit Finite Element Analysis
2013
Accumulative Roll-Bonding (ARB) process is a severe plastic deformation (SPD) process, capable of developing grains below 1 μm in diameter and improving mechanical properties of the material. In this study, the authors compared two different FE-codes with respect of its applicability for numerical analysis of the ARB process. Modelling this process was achieved using the explicit code for Abaqus/CAE both in 2D and 3D. The proposed model was used to assess the impact of ARB cycles on the final material properties. The numerical results in 2D and 3D were compared and contrasted. The research work presented in this paper is focused on the simulation optimization based on CPU time minimization.…
Designing an Innovative Face-Milling Cutter
2013
The paper consists in a research in the design of an innovative face-milling cutter, in terms of product lifecycle management (PLM), with the help from creative design methods, such as TRIZ. The model of the lifecycle management of the cutting tools was presented, emphasizing the functional analysis and creative design phase. Based on this analysis, a new constructive variant of the milling cutter was designed and simulated with finite element method, highlighting its advantages compared with classic construction variants.
Effectiveness of numerical simulation in avoiding defects in hot extrusion forging products
1999
The hot extrusion forging, in the production of an half shaft of a motorcycle engine, has been analysed by means of finite element simulations. The severe mesh distortion occurring in the simulation has been overcome with the aid of a code provided with automatic remeshing techniques. The study is aimed to promote the use of FEM not only in the designing phase but also as a tool able to investigate defects occurring at the production level.
Cutting Temperatures Evaluation in Ceramic Tools: Experimental Tests, Numerical Analysis and SEM Observations
1994
The authors propose a multiple approach for the evaluation of cutting temperatures in ceramic tools. The first approach was the experimental evaluation of equitemperature lines, obtained in three-dimensional cutting by employing constant melting point powders scattered on planes parallel to rake face. In the second approach, a numerical finite element analysis was performed. At this step the determination of the percentage of total heat produced in the operation that flows into the tool was considered and, consequently, the temperature distribution within the whole volume of the insert. Finally, the examination of the crater zone with SEM microscopy confirmed the temperature levels as previ…
Residual Stresses due to High Temperature Annealing. Mathematical Model and Calculations
2006
The mathematical model is developed for description of thermomechanical processes at cooling during high temperature annealing with the known initial temperature distribution (the temperature of holding) and stresses (acquired stresses at the final of a holding). It is taken into account the thermal sensitivity and material hardening at elasto-plastic solid deforming. The methodology based on the finite element method is proposed for solving thermomechanics problems of wide range. The suitable software is developed. At the final stage of annealing a cylindrical solid it is investigated residual stresses being formed on the cooling stage.
Finite element modelling of temperature distribution in the cutting zone in turning processes with differently coated tools
2005
Abstract The aim of this study is to check the applicability of various simulation models to obtain finite element solutions of cutting forces, specific cutting energy and adequate temperatures for a range of coated tool materials and defined cutting conditions. Commercial explicit finite element code Thirdwave AdvantEdge has been used in simulations of orthogonal cutting processes performed by means of uncoated carbide and coated tools. The latter were equipped with progressively increasing number of thin layers including TiC, TiN and Al 2 O 3 films deposited onto ISO P20 carbide substrates. Results showing the tool–chip interfacial friction influencing the temperature distribution fields,…
Improving Formability in SPIF Processes through High Speed Rotating Tool: Experimental and Numerical Analysis
2013
Single-point incremental forming (SPIF) is a quite new sheet-forming process which offers the possibility to deform complex parts without dedicated dies using a single-point tool and a standard three-axis CNC machine. Although the process mechanics enables higher strains with respect to traditional sheet-forming processes, research has been focused on further increasing the maximum forming angle. In the paper, a new approach is used to enhance the material formability through a localized sheet heating as a consequence of the friction work caused by high speed rotating tool. Numerical simulation was utilized to relate the effect of temperature with the main field variables distribution in th…
Strength and ductility of RC jacketed columns: A simplified analytical method
2016
Abstract Reinforced concrete (RC) jacketing is a common method for retrofitting existing columns with poor structural performance. It can be applied in two different ways: if the continuity of the jacket is ensured, the axial load of the column can be transferred to the jacket, which will be directly loaded; conversely, if no continuity is provided, the jacket will induce only confinement action. In both cases the strength and ductility evaluation is rather complex, due to the different physical phenomena included, such as confinement, core–jacket composite action, preload and buckling of longitudinal bars. Although different theoretical studies have been carried out to calculate the confin…
Hydraulic Models and Finite Elements for Monitoring of an Earth Dam, by Using GNSS Techniques
2016
This work gives a comparison between different mathematicalmodels for the evaluation of the movements of an earthendam situated between Bivona and Alessandria della Rocca, inthe province of Agrigento (AG), Italy. The models selected areof a hydraulic nature, already tested on concrete dams, andfinite elements models which, on the contrary, exploit geotechnicalparameters. The results obtained from the comparisonof the displacement planimetric components and the relativetime series of data over a period of two years appear to befully satisfactory, in fact using both models of a hydraulic andgeotechnical nature, we reach residues of just mm. To supportthis work, a monitoring procedure using GN…
ALE Simulation of Orthogonal Cutting: a New Approach to Model Heat Transfer Phenomena at the Tool-Chip Interface
2007
This paper presents a new procedure to evaluate the global heat transfer coefficient in orthogonal cutting. The knowledge of the actual heat transfer conditions is a fundamental issue as far as the life, tool wear and tool substitution interval are regarded. More in detail, an Arbitrary Lagrangian-Eulerian approach was utilised to model orthogonal cutting process and the numerical simulations were validated by making experimental tests for identifying cutting forces and internal tool temperatures. A mild steel was cut utilising both an uncoated (WC) and a coated (TiN) tool. On the basis of both experimental and simulative data, a consistent model of the global heat transfer coefficient as f…