Search results for "friction"

Solid state joining of thin hybrid sandwiches made of steel and polymer: A feasibility study

2020

The growing demand for more environmentally friendly vehicles has led to an increased use of light materials in the transportation industry with the aim to reduce structural weight, fuel consumption, and gas emissions, thereby boosting cost-effectiveness and recyclable properties. Complex multi-material steel-based components would allow to improve mechanical properties and minimize weight even further. In particular, new sandwich materials made by steel outer skins and a polymeric internal layer seems very promising for obtaining mechanical performance and lightness at the same time. Unfortunately, traditional welding techniques, like arc welding, laser welding, and resistance spot welding…

Recent advances in sheet metal single point incremental forming and friction stir welding

2011

Prediction of phase evolutions during friction stir welding of Ti-grade 5 T-joints using finite element modeling

2022

Friction Stir Welding (FSW) is a solid-state welding technology pioneered by The Welding Institute (TWI) in 1991. Originally used to weld aluminum alloys, it is now effectively utilized to weld high-resistance materials as well. The ultimate mechanical characteristics of the joints are inextricably linked to the microstructural evolutions that occur during the process in terms of phase change. It is then crucial, in order to carry out an effective process engineering, to predict the final material microstructure determined by the thermal history that occurred during the process itself. In the paper, a 3D Finite Element Method (FEM) model for the FSW of T-joints is proposed, based on a therm…

The role of friction in the 3ENF and 4ENF delamination tests: an analytical solution

2018

In composite structures, the presence and growth of delamination mechanisms in static or fatigue loading conditions is of paramount interest and the American Society for Testing and Materials (ASTM) has adopted the three-points bend end-notched flexure test (3ENF) as the standard for measurement of mode II toughness. The drawback of the 3ENF test is the unstable crack growth and a modified version of the test, namely the four points bend end-notched flexure test (4ENF), has been proposed. The main advantage of the 4ENF over the 3ENF is that crack growth is stable under displacement control, but it can be strong influenced by the interlaminar frictional effects. The effect of frictional cont…

Friction based solid state welding processes

2012

Large Eddy Simulations of Rough Turbulent Channel Flows Bounded by Irregular Roughness: Advances Toward a Universal Roughness Correlation

2020

The downward shift of the mean velocity profile in the logarithmic region, known as roughness function, $$\Delta U^+$$ , is the major macroscopic effect of roughness in wall bounded flows. This speed decrease, which is strictly linked to the friction Reynolds number and the geometrical properties which define the roughness pattern such as roughness height, density, shape parameters, has been deeply investigated in the past decades. Among the geometrical parameters, the effective slope (ES) seems to be suitable to estimate the roughness function at fixed friction Reynolds number, Re $$_{\tau }$$ . In the present work, the effects of several geometrical parameters on the roughness function, i…

Experimental Comparison of the MIG and Friction Stir Welding Processes for AA 6005 Aluminium Alloy

2015

In this study, the mechanical properties of welded joints of AA 6005 aluminum alloy obtained with friction stir welding (FSW) and conventional metal inert gas welding (MIG) are studied. FSW welds were carried out on a semi-automatic milling machine. The performance of FSW and MIG welded joints were identified using tensile and bending impact tests, as far as the environmental aspects are also included in the discussion. The joints obtained with FSW and MIG processes were also investigated in their microstructure. The results indicate that, the microstructure of the friction stir weld is different from that of MIG welded joint. The weld nugget consists of small grains in FSW than those found…

Friction stir consolidation of aluminum machining chips

2017

Friction stir consolidation (FSC) is a solid-phase manufacturing process that consolidates metal powder, chips, or scraps into solid blocks via severe plastic deformation and solid state welding. It has the potential to be a more economical and “green” process to recycle metal waste. In this study, solid discs were made from AA6061 aluminum alloy machining chips by FSC. The progression of the process was revealed by analyzing the motion of the tool, consolidating force, power history, and macro/microstructure of discs produced from a series of partial consolidation experiments. A bowl-shaped recrystallized zone in the vertical cross-sections of the disc products was observed and conside…

3 Probing and Modelling of Galvanic Coupling Phenomena in Localized Corrosion

2011

The basic driving force of localized corrosion or corrosion protection in numerous cases is the galvanic coupling of which the dimensional aspect is fixed by a combination of scales regarding interfacial processes or properties. At the electrolyte–metal interface, it is necessary to consider the microstructure (including all real-time modification induced for example by applied stresses), the possible chemical changes at the surface of the material, and the electrolyte conductivity contribution, among others factors.

Advances in Design, Simulation and Manufacturing IV

2021

This book reports on topics at the interface between mechanical and chemical engineering, emphasizing design, simulation, and manufacturing. Specifically, it covers recent developments in the mechanics of solids and structures, numerical simulation of coupled problems, including fatigue, fluid behavior, particle movement, pressure distribution. Further, it reports on developments in chemical process technology, heat and mass transfer, energy-efficient technologies, and industrial ecology. Based on the 4th International Conference on Design, Simulation, Manufacturing: The Innovation Exchange (DSMIE-2021), held on June 8-11, 2021, in Lviv, Ukraine, this second volume of a 2-volume set provide…