Search results for "friction"
showing 10 items of 352 documents
A three-dimensional cohesive-frictional grain-boundary micromechanical model for intergranular degradation and failure in polycrystalline materials
2013
Abstract In this study, a novel three-dimensional micro-mechanical crystal-level model for the analysis of intergranular degradation and failure in polycrystalline materials is presented. The polycrystalline microstructures are generated as Voronoi tessellations, that are able to retain the main statistical features of polycrystalline aggregates. The formulation is based on a grain-boundary integral representation of the elastic problem for the aggregate crystals, that are modeled as three-dimensional anisotropic elastic domains with random orientation in the three-dimensional space. The boundary integral representation involves only intergranular variables, namely interface displacement di…
Numerical simulation of linear fiction welding (LFW) processes
2011
Solid state welding processes are becoming increasingly important due to a large number of advantages related to joining ''unweldable'' materials and in particular light weight alloys. Linear friction welding (LFW) has been used successfully to bond non-axisymmetric components of a range of materials including titanium alloys, steels, aluminum alloys, nickel, copper, and also dissimilar material combinations. The technique is useful in the research of quality of the joints and in reducing costs of components and parts of the aeronautic and automotive industries.LFW involves parts to be welded through the relative reciprocating motion of two components under an axial force. In such process t…
On the Solid Bonding Phenomena in Linear Friction Welding and Accumulative Roll Bonding Processes: Numerical Simulation Insights
2015
Solid Bonding based welding processes allow to obtain defect free joints with low residual stress and low distortion. However, the engineering and optimization of solid bonding processes is difficult and requires a large number of time and cost consuming test trials. In this way, proper numerical models are essential tools permitting effective process design. The aim of this research was the comparison of the material process conditions during two different manufacturing processes taking advantage of the same metallurgical phenomenon, namely solid bonding. Linear Friction Welding, used to weld non-axisymmetric components and Accumulative Roll Bonding, used to increase the mechanical propert…
Frictional effect in mode II delamination: Experimental test and numerical simulation
2013
Abstract The present paper proposes an experimental and a numerical analysis of the frictional effect on the mode II delamination. Frictional stresses between the crack edges can absorb and dissipate significant energy contributions in the delamination zones, especially under cyclic loading conditions. The experimental tests are performed for a set of unidirectional End-Notched Flexure (ENF) composite specimens, which are subjected to fatigue loading law with increasing mean value. The numerical analyses are performed considering a cohesive–frictional constitutive model, which is able to reproduce the transition of the interface behavior from the sound elastic condition to the fully cracked…
Molecular Scale Study of Domain Boundaries and Frictional Stick-Slip Motion on Lipid Bilayers
1995
A highly 2-dimensional (2D) anisotropic crystal formation of an organic one component lipid bilayer system is presented measured in air by atomic force microscopy. 2D domains with different crystal orientation could be observed. Their molecularly smooth domain boundaries are perceived to be either commensurable or incommensurable lattice joints. Differences in the orientation of the crystal lattice affects dynamic friction on the micrometer scale. High resolution friction images provide stick-slip motions depending on the scan direction in respect to the lattice orientation. It is shown that sliding friction can be determined by an averaged value of the molecular stick-slip motion of the fr…
Cohesive delamination and frictional contact on joining surface via XFEM
2018
In the present paper, the complex mechanical behaviour of the surfaces joining two different bodies is analysed by a cohesive-frictional interface constitutive model. The kinematical behaviour is characterized by the presence of discontinuous displacement fields, that take place at the internal connecting surfaces, both in the fully cohesive phase and in the delamination one. Generally, in order to catch discontinuous displacement fields, internal connecting surfaces (adhesive layers) are modelled by means of interface elements, which connect, node by node, the meshes of the joined bodies, requiring the mesh to be conforming to the geometry of the single bodies and to the relevant connectin…
Solid state bonding in extrusion and FSW: process mechanics and analogies
2006
Abstract The solid state bonding occurring in extrusion and in friction stir welding (FSW) processes is investigated through FEM models previously developed and validated. In particular, for the AA6082-T6 aluminum alloys, the most relevant field variables have been monitored and compared, such as strain, strain rate, effective stress and pressure. The aim of the research is the development of an effective FSW bonding criterion.
Friction stir welding of lap joints: Influence of process parameters on the metallurgical and mechanical properties
2009
Abstract Aluminum alloys are widely used in the aircraft industries even if such materials present lower ductility with respect to steels, anisotropy phenomena and, more important, they are often “difficult” to be welded or even “non-weldable”. In the last years the friction stir welding process (FSW) was proposed and applied in order to get good mechanical and technological performances of the joints. In this paper, an experimental and numerical investigation on the lap joining of AA2198-T4 aluminum alloy blanks by FSW is presented. In particular the joints strength and metallurgical properties are investigated by varying the joint configuration and the tool geometry and rotational speed. …
Dissimilar material lap joints by Friction Stir Welding of Steel and Titanium Sheets: Process Modeling
2013
In the paper a continuum based FEM model for Friction Stir Welding of different material lap joint made out of thin stainless steel and titanium sheets is proposed. The simulation campaign was made out using the 3D Lagrangian implicit code DEFORM{trade mark, serif} by means of a rigid-visco-plastic approach. The model, already set up and tuned for FSW process of similar materials and geometrical configurations takes into account the different mechanical and thermal behavior of the two materials and the microstructural evolution of the considered titanium alloy in the same joint. Additionally, it is able to predict temperature, phase, strain and strain rate distributions and evolution at the…
Friction stir welding of stainless steel thin sheets in lap configuration
2013
New research trends for Friction Stir Welding include the use of highly resistant materials as steels and titanium alloys. In the paper a continuum based FEM model for Friction Stir Welding of lap joint made out of thin stainless steel sheets is proposed, that is 3D Lagrangian implicit, coupled, rigid-viscoplastic. The model, whose potential has been analyzed though temperature distribution comparisons, is able to predict temperature, strain and strain rate distributions, with varying process variables. In this way the FEM model can be applied for effective process and tool design.