Search results for "machining"

Finite difference analysis of the thermal behaviour of coated tools in orthogonal cutting of steels

2004

Abstract Temperature measurement and prediction have been a major focus of machining for several decades but now this problem became more important due to the wider use of advanced cutting tool coatings. Practically, there is a lack of simulation programs for prediction of the temperatures in the cutting zone when machining with differently coated cutting tools. In all literature items cited the finite difference methods (finite difference approaches) were used to find the distribution of temperature inside the uncoated tool body or along the tool–chip interface for continuous (turning) and interrupted (milling) machining processes. The algorithm applied overcomes this limit. In this study,…

Phase evolution in hot forging of dual phase titanium alloys: Experiments and numerical analysis

2014

Abstract Modern aeronautical and aerospace industries must face the demanding challenge of reducing operational consumption and production costs coming from materials and labor. Current trend of engineering is oriented to meet both requirements increasing the use of materials characterized by high specific resistance as titanium alloys. Hot forging can be used to reduce the production costs of titanium components: forging in closed dies of billets or semi-finished forms, at different temperatures above or below the β-transus temperature, allows the production of complex shapes with limited amount of edge trim removal and machining rework after forging. Unfortunately, as far as Ti–6Al–4V tit…

Positron Annihilation Study of Defects Induced by Various Cutting Methods in Stainless Steel Grade 304

2011

We report in this article the comparison of the subsurface zones (SZs) in austenitic stainless steel 304 samples created by three cutting techniques, i.e., the laser cutting (LC), abrasive water jet (AWJ), and traditional milling cutting (MC). The crystal lattice defects distribution in this zone were investigated using the positron annihilation method. It was shown that the MC creates the great number mainly edge dislocations decorated by vacancies. Their concentration decreases with the increase of the depth from the cut surface. The total depth of the SZ is extended up to 150 μm from the cut surface. Similar dependency was observed for the AWJ machining but the total depth is much lower,…

Machining of Steel with Advanced Ceramic Cutting-Tools

1995

The effects of cryogenic cooling on surface integrity in hard machining: A comparison with dry machining

2012

Abstract This paper presents results of an experimental study of cryogenic machining of hardened AISI 52100 steel, focusing on surface integrity. Experiments were performed under dry and cryogenic cooling conditions using CBN tools varying cutting speeds, workpiece hardness and tool geometry. Surface integrity parameters (surface roughness, white layer thickness, residual stresses, metallurgical conditions including grain size, phase transformation, etc.) were investigated to establish the effects of cryogenic cooling on the surface integrity of the machined component, and results were compared with those from dry hard machining. Overall, cryogenic cooling provides improved surface integrit…

Surface Integrity

2008

This chapter provides comprehensive knowledge regarding the state and properties of both surface and subsurface layers generated during machining processes, including different associated mechanical and thermal influences. Basic models of the superficial layer and factors effecting surface integrity are presented. Decomposition of surface topography into roughness, waviness and form along with appropriate filtering methods is outlined. The characterization of surface roughness based on 2D and 3D roughness parameters as well as motif, fractal and frequency characteristics are presented. In particular, all standardized areal surface parameters are specified, and practical examples are provide…

Technological aspects regarding machining the titanium alloys by means of incremental forming

2017

Titanium alloys are materials with reduced formability, due to their low plasticity. However, today there are high demands regarding their use in the automotive industry and in bio-medical industry, for prosthetic devices. This paper presents some technological aspects regarding the machinability of titanium alloys by means of incremental forming. The research presented in this paper aimed to demonstrate that the parts made from these materials could be machined at room temperature, in certain technological conditions.

Influence of machining parameters on surface roughness in WEDM cutting

2020

Wire Electrical Discharge Machining is a cutting method used for obtaining parts with complex geometries or for cutting hard metals. This рарer ѕeekѕ to emрhаѕіze the іmрortаnce of thіѕ unconventіonаl technology аnd more ѕрecіfіcаlly the іmрortаnce of knowіng the раrаmeterѕ of а рroceѕѕ before рlаnnіng the рroductіon of а benchmаrk. Cylіndrіcаl metаl cаrbіde раrtѕ wіth а hаrdneѕѕ of 1620 HV / 92 HRC were cut durіng the analysis9, uѕіng the mіnіmum аnd mаxіmum vаlueѕ of the cutting раrаmeterѕ: wire feed rаte, wire rotаtіon ѕрeed, wіre tenѕіon, dіelectrіc рreѕѕure, electrіcаl current(Α) аnd electrіcаl рotentіаl (V). The roughneѕѕ of the obtаіned ѕurfаceѕ has been meаѕured after being cut аnd …

FINITE DIFFERENCE METHOD-BASED SIMULATION OF TEMPERATURE FIELDS FOR APPLICATION TO ORTHOGONAL CUTTING WITH COATED TOOLS

2005

ABSTRACT A finite difference method was proposed to model the effect of a variety of tool coatings on the magnitude and distribution of temperatures through the tool-chip contact region and the coating/substrate boundaries. For each workpiece-tool pair tested the intensity of uniformly distributed heat flux and relevant analytically obtained values of the heat partition coefficient were assumed to change with variations of cutting speed and the corresponding friction. In this case the simulation of an orthogonal machining of AISI 1045 steel was performed using special computing algorithm with elementary balances of induced energies (MBE). It is concluded that the temperature contours obtain…

Mechanical properties and corrosion behaviour of low carbon martensitic stainless steel after machining

2014

The influence of different combinations of cutting conditions on the mechanical behaviour (microhardness), the microstructure and the corrosion behaviour in NaCl solution (using the electrochemical microcell technique and pulse potentiodynamic testing) of a low carbon martensitic stainless steel (grade X4CrNiMo16.5.1 stainless steel) after tempering treatment was studied. Microhardness was increased on the machined surface. In addition, the electrochemical experiments have shown that the machined materials have a heterogeneous electrochemical behaviour. Significant effect of machining on pitting corrosion was noticed. The pitting potential was found to decrease as the microhardness increase…