Search results for "manufacturing"
showing 10 items of 2299 documents
Vision guided robotic inspection for parts in manufacturing and remanufacturing industry
2020
AbstractEnvironmental and commercial drivers are leading to a circular economy, where systems and components are routinely recycled or remanufactured. Unlike traditional manufacturing, where components typically have a high degree of tolerance, components in the remanufacturing process may have seen decades of wear, resulting in a wider variation of geometries. This makes it difficult to translate existing automation techniques to perform Non-Destructive Testing (NDT) for such components autonomously. The challenge of performing automated inspections, with off-line tool-paths developed from Computer Aided Design (CAD) models, typically arises from the fact that those paths do not have the r…
Improving the Effectiveness in Research and Developments Department from Automotive Industry
2019
Abstract The scope of this paper is to propose a solution for decreasing the rework that has to be made inside a team, in a new offshore Research and Development department, mainly because of assumptions and lack of experience. This is based on learning and applying the lessons learned. First, it will be presented an order assignment in an offshore branch in the field of automotive software companies. From the concept, further on, the usual process that takes place is presented and the potential flaws are analyzed. The major problems identified are random allocation of the orders and assumptions that are made in the branch offices. After inspecting the steps of the process, a model of proce…
Towards criteria for sustainable process selection: On the modelling of pure subtractive versus additive/subtractive integrated manufacturing approac…
2017
Additive Manufacturing (AM) processes can be counted among the disruptive technologies that are capable of transforming conventional manufacturing routes. The ability to create complex geometries, the reduction in material scraps during manufacturing, and the light-weighting due to the think-additive redesign of the components represent the main points of strength of AM. However, for some applications (such as the production of metal components for the automotive and aerospace industries), the surface finishing and dimensional/geometrical part tolerancing that can be achieved via AM processes might not be adequate to satisfy the imposed product specifications, and finish machining operation…
Weld quality prediction in linear friction welding of AA6082-T6 through an integrated numerical tool
2016
Abstract A numerical and an experimental campaign were carried out with varying oscillation frequency and interface pressure. The local values of the main field variables at the contact interface between the specimens were predicted by a Lagrangian, implicit, thermo-mechanical FEM model and used as input of a dedicated Neural Network (NN). The NN, integrated in the FEM environment, was designed in order to calculate both a Boolean output, indicating the occurrence of welding, and a continuous output, indicating the quality of the obtained solid state weld. The analysis of the obtained results allowed three different levels of bonding quality, i.e., no weld, sound weld and excess of heat, to…
Robust control for high performance induction motor drives based on partial state-feedback linearization
2019
This paper deals with a robust input-output feedback linearization control technique for induction motors. Indeed, classic feedback linearization presents two main disadvantages: 1) the accuracy of the dynamic model; and 2) the corresponding correct knowledge of the model parameters. To address this issue, the linear controller has been substituted with a suitably controller designed to be robust to the variations of the main parameters of the induction motor, like stator and rotor resistances, and the three-phase magnetizing inductance. The proposed controller has been tested both in numerical simulation and experimentally on a suitably designed test setup. Moreover, it has been compared w…
Input-Output Feedback Linearization Control with On-line MRAS Based Inductor Resistance Estimation of Linear Induction Motors Including the Dynamic E…
2016
This paper proposes the theoretical framework and the consequent application of the input–output feedback linearization (FL) control technique to linear induction motors (LIMs). LIM, additionally to rotating induction motor, presents other strong nonlinearities caused by the dynamic end effects, leading to a space-vector dynamic model with time-varying inductance and resistance terms and a braking force term. This paper, starting from a recently developed dynamic model of the LIM taking into consideration its end effects, defines a FL technique suited for LIMs, since it inherently considers its dynamic end effects. Additionally, it proposes a technique for the on-line estimation of the indu…
Single point incremental forming: An assessment of the progress and technology trends from 2005 to 2015
2017
The last decade has seen considerable interest in flexible forming processes. Among the upcoming flexible forming techniques, one that has captured a lot of interest is single point incremental forming (SPIF), where a flat sheet is incrementally deformed into a desired shape by the action of a tool that follows a defined toolpath conforming to the final part geometry. Research on SPIF in the last ten years has focused on defining the limits of this process, understanding the deformation mechanics and material behaviour and extending the process limits using various strategies. This paper captures the developments that have taken place over the last decade in academia and industry to highlig…
Manufacturing strategies for efficiency in energy and resources use: The role of metal shaping processes
2017
Abstract Manufacturing sector nowadays has to deal with the global need to reduce the environmental impact of human activity. As manufacturing accounts for a significant portion of the global CO 2 emissions, scientific research should be addressed to understand the environmental impact of manufacturing processes and, in the meantime, to take advantage of their full potential in reducing the overall CO 2 emissions. The present review paper aims at describing the role of metal shaping processes in reducing the environmental impact across different stages of metal components life. Actually, an increased consciousness concerning both the environmental performances of manufacturing processes and…
A methodology for evaluating the influence of batch size and part geometry on the environmental performance of machining and forming processes
2016
Metallic material processing plays a significant role in terms of global environmental impact. As a result, energy- and resource-efficient strategies in the metal shaping technology domain need to be identified urgently. Recently, the scientific world has been paying more and more attention to the environmental impact analysis of manufacturing processes. Despite this increased attention, the state of the art in the domain of environmental impact analysis of metal shaping processes is still characterized by gaps in knowledge and in methodologies. In particular, metal forming processes are still not well documented, in terms of their environmental impact, and there is a lack of systematic and…
Collaborative Systems and Environments for Future Working Life: Towards the Integration of Workers, Systems and Manufacturing Environments
2017
While the industrial sector in Europe was previously strongly based on mass production technology, it is now moving towards highly customised products and thus to lot-size-one production. The change in production paradigm is strengthened by the emerging technologies. In small- and medium-sized enterprises (SMEs), this means, for example, the increased use of modern digital manufacturing tools, new additive manufacturing processes and novel engineering intelligence solutions. As a direct result, workers need to develop new skills and competences to effective work. From an educational perspective, it is especially critical that people with few prior successful experiences with fully applying …