Search results for "spark plasma sintering"
showing 10 items of 40 documents
Ceramic/metal nanocomposites by lyophilization: Spark plasma sintering and hardness
2014
The present study is focused on the procedure of spray-drying and lyophilization techniques for the preparation of ceramic/metal nanocomposites. The results of the study at all stages are compared with those corresponding to powders conventionally dried by heating in furnace. Starting from aqueous solutions of metal salts and ceramic powders, the procedure follows with spray-drying, lyophilization, calcination of the resulting powders and subsequent Spark Plasma Sintering (SPS). X-ray diffraction analysis of the powders at different stages of the processing routes was used for phase indexing; further characterization was performed by Transmission Electron Microscopy and Energy Dispersive X-…
Thermoelectric properties of spark-plasma sintered nanoparticular FeSb2prepared via a solution chemistry approach
2013
Nanoparticular FeSb2 was prepared in solution from cyclopentadienyl iron(ii) dicarbonyl dimer [Fe(Cp(CO)2)]2 and antimony nanoparticles. Spark plasma sintering was used as consolidation method to maintain the particle size. The thermoelectric performance of FeSb2 is limited by its high thermal conductivity. In this work, the thermal conductivity was suppressed by nearly 80% compared to the bulk value by introducing grain boundary scattering of phonons on the nanoscale. The thermoelectric properties of the consolidated FeSb2 emphasize the possibility of altering thermal transport of promising thermoelectric compounds by phonon scattering by engineering the interfaces at the nanoscale.
Powder metallurgy processing and deformation characteristics of bulk multimodal nickel
2014
cited By 7; International audience; Spark plasma sintering was used to process bulk nickel samples from a blend of three powder types. The resulting multimodal microstructure was made of coarse (average size ∼ 135 μm) spherical microcrystalline entities (the core) surrounded by a fine-grained matrix (average grain size ∼ 1.5 μm) or a thick rim (the shell) distinguishable from the matrix. Tensile tests revealed yield strength of ∼ 470 MPa that was accompanied by limited ductility (∼ 2.8% plastic strain). Microstructure observation after testing showed debonding at interfaces between the matrix and the coarse entities, but in many instances, shallow dimples within the rim were observed indica…
Enhanced thermoelectric properties of the n-type Magnéli phase WO2.90: reduced thermal conductivity through microstructure engineering
2014
The thermoelectric properties of the Magneli phase WO2.90 were investigated, with special attention to how the thermoelectric performance can be altered by changing its microstructure. Spark plasma sintering (SPS) allowed the direct preparation of large amounts of consolidated material. Adding Ta2O5 to the reaction mixture lead to the formation of solid solutions W1−xTaxO2.90via a concurrent reaction between WO3 and Ta2O5 during the SPS treatment. In addition, micron-sized inclusions containing tungsten surrounded by WOx embedded in a WO2.90 matrix were formed, which act as additional scattering centers. As a result, the thermal conductivity of the Ta-containing samples was reduced by ≈30% …
Synthesis of bulk FeAl nanostructured materials by HVOF spray forming and Spark Plasma Sintering
2006
Abstract This paper examines the efficiency of two consolidation processing techniques: High Velocity Oxy-Fuel (HVOF) spray forming and Spark Plasma Sintering (SPS) to obtain bulk nanostructured materials from an Y 2 O 3 reinforced Fe–40Al (at.%) milled powder. The microstructures of the sintered end-products were characterized by Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM) in order to gain new insights in their microstructure formation mechanisms. HVOF spray forming is more effective to retain fine nanograins, in particular within retained unmelted powder particles. The drawbacks of this technique are that it inevitably leads to a high fraction of porosity…
Properties of spark plasma sintered nanostructured Zn1+xSb
2011
Engineering materials with specific physical properties has recently focused on the effect of nanoscopic inhomogeneities at the 10 nm scale. Such features are expected to scatter medium and long-wavelength phonons lowering thereby the thermal conductivity of the system without simultaneously decreasing the charge transport (phonon–glass electron–crystal concept). A new Zn1+xSb nanophase obtained by a wet chemical approach was densified by spark plasma sintering (SPS). Investigations on compounds subsumed as “Zn4Sb3” always suffer from its low thermal stability and the contamination of the nanoparticles with solvents and additives used in the synthesis. In order to gain insight into this com…
Control of barium ferrite decomposition during spark plasma sintering: Towards nanostructured samples with anisotropic magnetic properties
2014
Abstract The sintering of barium ferrite (BaM) nano-sized powders by spark plasma sintering was studied. At the surface of the samples, an iron-rich layer (magnetite) was formed due to the decomposition of BaM and segregation in the secondary phases. To prevent the formation of secondary phases different protection layers between the graphite mould and the sample were used. Their effect on the sample microstructure was studied by X-ray diffraction and scanning electron microscopy. The most suitable protection layer was a highly dense sintered disc of aluminium oxide. Using this dense protection layer, sintered discs of BaM with 82% of theoretical density and grains of 90 ± 50 nm were obtain…
Dense Mosi2 produced by reactive flash sintering: Control of Mo/Si agglomerates prepared by high-energy ball milling
2011
The objective of this work is to determine the influence of the agglomeration state of the MA mixture on the microstructure and the chemical composition of SPS end-products. In order to produce MoSi2 with a microstructure and a density perfectly controlled via reactive sintering implying an SHS reaction, the characteristics of Mo/Si mechanically activated (MA) powder mixtures were investigated. Indeed, the MA powders have been characterized in terms of their surface specific area, size, phase composition and microstructure. The high-energy milling allows the formation of agglomerates (0.8 to 800 μm) composed of nanometric crystallites of molybdenum and silicon, as a consequence of a continu…
Temperature control during Spark Plasma Sintering and application to up-scaling and complex shaping
2013
International audience; The determination and the homogeneity of the sample temperature during consolidation of powders by Spark Plasma Sintering (SPS) are addressed. Densifications were carried out in three different facilities differing by their constructors and their size. A structural transformation activated in a TiAl alloy was used as a marker of the sample temperature and finite element modeling were performed to evaluate the temperature at each point of the set-up. A good agreement between experimental and simulated data is exhibited. Alloys with identical microstructures were sintered and the homogeneity of the microstructure was better in the largest machines or when the sample wa…
Microstructure-oxidation resistance relationship in Ti3AlC2 MAX phase
2020
International audience; Spark Plasma Sintering and Hot Isostatic Pressing were used to synthesize coarse-grained and fine-grained Ti3AlC2 specimens. Moreover, Spark Plasma Sintering processing parameters were modified in order to vary the TiC, Al2O3 and TixAly impurity and the porosity contents in the fine-grained samples. The influence of the Ti3AlC2 microstructure on the oxidation resistance was assesed. It is demonstrated that the grain size can drastically modify the oxidation resistance. The higher density of grain boundaries, in fine-grained specimens, increases the number of Al diffusion paths and leads to the formation of a protective alumina scale. In coarse-grained sample, Al diff…