Search results for "surface roughness"
showing 10 items of 154 documents
Positron Annihilation Study of Defects Induced by Various Cutting Methods in Stainless Steel Grade 304
2011
We report in this article the comparison of the subsurface zones (SZs) in austenitic stainless steel 304 samples created by three cutting techniques, i.e., the laser cutting (LC), abrasive water jet (AWJ), and traditional milling cutting (MC). The crystal lattice defects distribution in this zone were investigated using the positron annihilation method. It was shown that the MC creates the great number mainly edge dislocations decorated by vacancies. Their concentration decreases with the increase of the depth from the cut surface. The total depth of the SZ is extended up to 150 μm from the cut surface. Similar dependency was observed for the AWJ machining but the total depth is much lower,…
Atomic force microscopy visualization of injuries in Enterococcus faecalis surface caused by Er,Cr:YSGG and diode lasers
2014
Aim: To visualize by Atomic Force Microscopy the alterations induced on Enterococcus. faecalis surface after treatment with 2 types of laser: Erbium chromium:yttrium-scandium-gallium-garnet (Er,Cr:YSGG) laser and Diode laser. Material and Methods: Bacterial suspensions from overnight cultures of E. faecalis were irradiated during 30 seconds with the laser-lights at 1 W and 2 W of power, leaving one untreated sample as control. Surface alterations on treated E. faecalis were visualized by Atomic Force Microscopy (AFM) and its surface roughness determined. Results: AFM imaging showed that at high potency of laser both cell morphology and surface roughness resulted altered, and that several ce…
The effects of cryogenic cooling on surface integrity in hard machining: A comparison with dry machining
2012
Abstract This paper presents results of an experimental study of cryogenic machining of hardened AISI 52100 steel, focusing on surface integrity. Experiments were performed under dry and cryogenic cooling conditions using CBN tools varying cutting speeds, workpiece hardness and tool geometry. Surface integrity parameters (surface roughness, white layer thickness, residual stresses, metallurgical conditions including grain size, phase transformation, etc.) were investigated to establish the effects of cryogenic cooling on the surface integrity of the machined component, and results were compared with those from dry hard machining. Overall, cryogenic cooling provides improved surface integrit…
Surface Integrity
2008
This chapter provides comprehensive knowledge regarding the state and properties of both surface and subsurface layers generated during machining processes, including different associated mechanical and thermal influences. Basic models of the superficial layer and factors effecting surface integrity are presented. Decomposition of surface topography into roughness, waviness and form along with appropriate filtering methods is outlined. The characterization of surface roughness based on 2D and 3D roughness parameters as well as motif, fractal and frequency characteristics are presented. In particular, all standardized areal surface parameters are specified, and practical examples are provide…
Influence of machining parameters on surface roughness in WEDM cutting
2020
Wire Electrical Discharge Machining is a cutting method used for obtaining parts with complex geometries or for cutting hard metals. This рарer ѕeekѕ to emрhаѕіze the іmрortаnce of thіѕ unconventіonаl technology аnd more ѕрecіfіcаlly the іmрortаnce of knowіng the раrаmeterѕ of а рroceѕѕ before рlаnnіng the рroductіon of а benchmаrk. Cylіndrіcаl metаl cаrbіde раrtѕ wіth а hаrdneѕѕ of 1620 HV / 92 HRC were cut durіng the analysis9, uѕіng the mіnіmum аnd mаxіmum vаlueѕ of the cutting раrаmeterѕ: wire feed rаte, wire rotаtіon ѕрeed, wіre tenѕіon, dіelectrіc рreѕѕure, electrіcаl current(Α) аnd electrіcаl рotentіаl (V). The roughneѕѕ of the obtаіned ѕurfаceѕ has been meаѕured after being cut аnd …
Optimisation of TA6V alloy surface laser texturing using an experimental design approach
2008
International audience; Active surfaces of plastic injection moulds are nowadays textured using classical techniques (chemical etching or EDM). Replacement of these technologies by a laser technology introduces a big flexibility: absence of mechanical contact with the tool, decrease of the effluent's volume and a big machining precision, even in the case of the complex forms as injection moulds for example. This paper reports the experimental study of the surface laser texturing of TA6V alloy. The influence of the operating factors on the laser texturing process has been studied using two experimental approaches: Taguchi methodology and response surface methodology (RSM). Empirical models h…
Comparative assessment of surface roughness produced by hard machining with mixed ceramic tools including 2D and 3D analysis
2005
Abstract This paper provides a new comprehensive analysis of part surface finish in continuous dry turning of a hardened construction steel when using mixed alumina cutting tools. Consequently, the surface profiles (2D arragement) and surface microstereometries (3D arragement) generated during different hard part turning operations on a 40H low chromium alloy steel (equivalent to AISI 5140 or DIN 41Cr4), heat treated to the hardness of about 60 HRC, were evaluated. As a result, this paper aggregates the multi-parameters characterization of the surface roughness with the machined surface structure obtained at the three selected feed rates and constant cutting speed of 100 m/min. Results show…
Effect of latex on surface structure and wetting of pigment coatings
2010
Abstract The amount and type of latex binder has a significant effect on both the structure and chemical properties of pigment coatings, which affects critical surface properties, e.g., gloss, ink setting rate via liquid absorption, and spreading properties. Increased knowledge is required for improved optimization in practical applications of pigment coating layers. To this end, the effect of binder amount for two different styrene–butadiene latices in kaolin pigment coatings on a base paper was studied, by measuring the surface topography, surface chemistry, and liquid absorption of these coatings. The topography was thoroughly analyzed from nanometer to millimeter length scales by atomic…
The effect of substrate roughness on the static friction of CuO nanowires
2012
Abstract The dependence of static friction on surface roughness was measured for copper oxide nanowires on silicon wafers coated with amorphous silicon. The surface roughness of the substrate was varied to different extent by the chemical etching of the substrates. For friction measurements, the nanowires (NWs) were pushed by an atomic-force microscope (AFM) tip at one end of the NW until complete displacement of the NW was achieved. The elastic bending profile of a NW during this manipulation process was used to calculate the ultimate static friction force. A strong dependence of static friction on surface roughness was demonstrated. The real contact area and interfacial shear strength wer…
Optical, structural, and morphological characterisation of epitaxial ZnO films grown by pulsed-laser deposition
2013
We report on ZnO epitaxial growth by pulsed-laser deposition (PLD) on different substrates, such as quartz, sapphire, and GaN template. Approximately 1 mu m-thick films were grown under different substrate temperatures and background oxygen conditions. X-ray diffraction analysis indicated preferential growth along the c-axis direction with a full-width at half maximum(FWHM) of the rocking curve as narrow as 230 arcs in the case of the GaN template. Low-temperature photoluminescence showed A-excitonic emission near 3.36 eV and a FWHM of (DXA)-X-0 emission as small as 2.89 meV at 9 K. Atomic force microscope measurements showed that roughness as low as 18 nm could be obtained. These results p…