Search results for "welding"
showing 10 items of 317 documents
Friction Based Solid State Welding Processes
2012
In the last decade the industrial use of solid state welding processes based on frictional forces work decaying into heat is continuously increasing due to their strong advantages with respect to traditional fusion techniques. Several advances have been proposed by the scientific community regarding process mechanics, material flow and also the computer aided engineering of the operation with the aim to maximize the mechanical performances of the welded joints. In the paper Friction Stir Welding (FSW) and Linear Friction Welding (LFW) operations are considered and a review of the most relevant research issues and results is provided.
Effect of gaseous impurities and the laser optics
2004
The impurities into the volume of a material appear while the elaboration process of the considered material. If a material is non-homogenous, even if we machine this material by means of a classical technology we could remark some differences in the machining process like cutting, drilling a.s.o. even in the process of welding. The impurities may be gaseous or solid. Each kind of impurity has another effect for the classical tool, or for a non-traditional tool i.e. a kind of concentrated energy. Each kind of medium has another reaction versus laser beam, because each medium has other physical characteristics. The modifications of characteristics require modifications of photon beam paramet…
The infrared thermography control of the laser welding of amourphous polymers
2008
International audience; In laser welding technique, a real-time control of temperature distribution inside the irradiated materials is essential when attempting to optimize the process. For all laser welding methods that operate by the transmission principle, the difficulty of recording the developed temperature at the interface derives from the fact that materials to be welded are in contact throughout the entire process. In the present study, in order to overcome this issue, a contact-free method such the infrared thermography is used for surface temperature measurement. Corroborating this data with a numerical simulation of the temperature field evolution inside the components, an assess…
Material flow analysis in dissimilar friction stir welding of AA2024 and Ti6Al4V butt joints
2016
The complex material flow occurring during the weld of dissimilar AA2024 to Ti6Al4V butt and lap joints was highlighted through a dedicated numerical model able to take into account the effects of the different materials as well as the phase transformation of the used titanium alloy.
A novel linear friction welding based approach for sheet-bulk joining
2019
In the last decades, the development of new, flexible manufacturing processes caused the increase of the demands for highly customized complex functional parts in many industrial fields. The peculiar design of these components often overcome conventional sheet metal and bulk metal forming processes capabilities. In order to face this issue, new hybrid techniques, capable of exploit key advantages of different processes, have to be developed. In this paper, a novel approach based on the Linear Friction Welding process is proposed to obtain sheet-bulk joints. The feasibility of the technique on high specific strength alloys is investigated through an experimental campaign.In the last decades,…
Modeling of the plastic characteristics of AA6082 for the friction stir welding process
2015
Focus of this paper is to model the plastic forming behavior of AA6082, in order to develop the numerical FE analysis of the friction stir welding processes and the simulation of subsequent forming processes. During the friction stir welding process, the temperatures reached can range up to 500 °C and have a fundamental role for the correct performance of the process, so the material data has to show a temperature dependency. Because of the tool rotation a strain rate sensitivity of the material has to be respected as well. In this context, the general material characteristics of AA6082 were first identified for different stress states. For the uniaxial state the standard PuD-Al used in the…
Probabilistic models for the fatigue resistance of welded steel joints subjected to constant amplitude loading
2022
Abstract S-N curves found in various rules and regulations are the basic tool for the practicing engineer when carrying out life predictions for welded details in dynamically loaded structures. The present work is investigating the expected fatigue life and associated scatter for welded steel joints subjected to Constant Amplitude (CA) loading. The objective is to obtain more reliable life predictions based on advancements in the probabilistic model fitted to collected life data. A Random Fatigue Limit Model (RFLM) is proposed to obtain fatigue resistance curves at given probability levels of survival. As a distinction to more conventional statistical methods, the model is treating both the…
Effect of welding and heat treatment on the properties of UHSS used in automotive industry
2021
This paper deals with the undesired effects of the heat treatments on the mechanical properties of (UHSS) Ultra High Strength Steel used nowadays in automotive industry to improve crashworthiness performance of vehicles. The UHSS specimens were extracted from certain parts of the car body and subjected to different heat treatments. Four types of specimens were tested: untreated, welded with metal inert gas welding, heat treated at 800 °C, and heat treated at 1250 °C. All heat-treated specimens showed dramatically reduced values of strength. The results suggest that it is important to follow the official repair manuals avoiding unnecessary welding and improper heat treatments of UHSS. The ex…
Using a neural network for qualitative and quantitative predictions of weld integrity in solid bonding dominated processes
2014
Solid-state bonding occurs in several manufacturing processes, as Friction Stir Welding, Porthole Die Extrusion and Roll Bonding. Proper conditions of pressure, temperature, strain and strain rate are needed in order to get effective bonding in the final component. In the paper, a neural network is set up, trained and used to predict the bonding occurrence starting from the results of specific numerical models developed for each process. The Plata-Piwnik criterion was used in order to define a quantitative parameter taking into account the effectiveness of the bonding. Excellent predictive capability of the network is obtained for each process.
Analytical bonding criteria for joint integrity prediction in friction stir welding of aluminum alloys
2014
Abstract In this study, two bonding criteria, previously used for porthole die extrusion, are applied to FSW starting from the local value of the main field variables calculated through a specifically developed 3D numerical model of the process. Their applicability and effectiveness have been assessed through an experimental and numerical campaign carried out with the main process parameters varying in a wide range. The pressure–time–flow criterion was demonstrated to be better suited for FSW processes when large welding speed is used.