0000000000006315
AUTHOR
Yves Leterrier
Analysis of thin film cracking and buckling on compliant substrate by fragmentation test
Application of coating fragmentation test for determination of coating properties is considered. A probabilistic model of coating fragmentation under uniaxial tensile loading is applied for coating and interface property identification of thin brittle coating/polymer substrate system. A finite element model is developed to simulate the process of buckle formation in coating strips during fragmentation test. The measured buckle geometry parameters and buckle density evolution as a function of the applied strain is used to estimate the interface toughness.
23.1: Invited Paper: Models and Experiments of Mechanical Integrity for Flexible Displays
Flexible displays present a challenging problem in terms of mechanical integrity, a result of the considerable hygro-thermo-mechanical contrast between the inorganic, brittle device layers and the compliant polymer substrates. This paper reviews the main approaches to study and identify the key factors, which control the mechanical stability of this class of displays. Focus is put on the analyses of residual stress and damage under tensile loading. Novel electro-mechanical methods are used for accurate insight into critical phenomena. An important result is that the thickness and stiffness of the substrate control the critical strain for failure of the device layers.
Evaluation of toughness by finite fracture mechanics from crack onset strain of brittle coatings on polymers
Crack onset strain measurements of a confined layer in tension provide the means for layer toughness estimation. The procedure can be simplified if steady-state conditions prevail starting from the commencement of crack propagation, an assumption frequently employed in energy release rate evaluation. It is demonstrated, by numerical analysis of experimental data, that an estimate of the defect size in the film is needed in order to reliably evaluate its fracture toughness from the crack onset strain. Only if microcracks of sufficient size are present in the brittle layer, the steady-state energy release rate at the crack onset strain can be identified with layer toughness. Otherwise, the to…
Coating fragmentation by branching cracks at large biaxial strain
The fragmentation behaviour of a thin brittle coating attached to a ductile substrate subjected to equibiaxial quasi-static in-plane tension is studied. The experimentally observed cracking patterns are related to repetitively branching coating cracks. The fragmentation process is modelled by the rate equation approach. It is established that fragmentation by branching cracks leads to a qualitatively different fragment distribution compared to binary fragmentation. The fragmentation model is applied to identify crack branching and coating/substrate stress transfer parameters.
Evaluation of thin film adhesion to a compliant substrate by the analysis of progressive buckling in the fragmentation test
The interface toughness of a thin coating/compliant substrate system is estimated based on the evolution of coating buckle patterns in the fragmentation test. The linear density of coating buckles as a function of applied strain is determined experimentally for a SiOx coating deposited on a polyethylene terephthalate film. A three-dimensional non-linear finite element model is developed to simulate the process of buckle formation in a single narrow coating strip. The elastic energy released during buckling-driven delamination is obtained from the energy balance in the system before and after the buckling event. Both the interface adhesion and the total energy release rate, which includes th…
The effect of defect location on coating fragmentation patterns under biaxial tension
Fragmentation of a coating possessing orthogonal preferential crack propagation directions is modeled for equibiaxial tensile loading. Two plausible cracking scenarios are compared, caused by flaws randomly distributed over the area of the coating or along the coating fragment edges. The two fragmentation scenarios considered are shown to yield qualitatively different fragment patterns.
Estimation of interfacial fracture toughness based on progressive edge delamination of a thin transparent coating on a polymer substrate
Evaluation of interfacial toughness of sub-micron-thickness layers deposited on a ductile substrate is a challenging task which has motivated different experimental approaches Fragmentation testing was used in the present study as a means of interface characterization of a silicon-nitride-coated polyimide substrate. During the test, after an initial rapid segmentation-cracking phase, the coating fragments developed edge delaminations which propagated in a stable manner with further increase in the applied strain The debonding process was modelled by the finite element method Incorporating a cohesive zone at the front of the interfacial crack The edge cracks were found to be dominated by mod…
Evaluation of interfacial stress transfer efficiency by coating fragmentation test
Probabilistic model of coating fragmentation under uniaxial tensile loading is developed. Analytical expressions of the crack spacing evolution are obtained for small-strain and large-strain fragmentation regimes. The model is applied for coating and interface property identification of several thin brittle coating/polymer substrate systems. An estimate of the stress transfer length, derived from the fragmentation data, is found to correlate with the interfacial shear strength thus suggesting that both parameters reflect an intrinsic property related to the mechanical efficiency of coating/substrate interface.
Advanced fragmentation stage of oxide coating on polymer substrate under biaxial tension
Crack patterns of 100-nm-thick silicon oxide coating on polypropylene film subjected to equibiaxial stress loading are studied experimentally. The loading is achieved by means of a bulging cell mounted under an optical microscope with stepwise pressurization of film specimens. The evolution of the coating fragment area distribution at relatively high strains is modeled using Weibull statistics to describe the coating strength. The fragment area distribution at an advanced fragmentation stage is shown to scale with the average fragment area, the latter being a power function of the applied biaxial strain.