0000000000008163
AUTHOR
Sudarsan Rachuri
A methodology for the semi-automatic generation of analytical models in manufacturing
International audience; Advanced analytics can enable manufacturing engineers to improve product quality and achieve equipment and resource efficiency gains using large amounts of data collected during manufacturing. Manufacturing engineers, however, often lack the expertise to apply advanced analytics, relying instead on frequent consultations with data scientists. Furthermore, collaborations between manufacturing engineers and data scientists have resulted in highly specialized applications that are not relevant to broader use cases. The manufacturing industry can benefit from the techniques applied in these collaborations if they can be generalized for a wide range of manufacturing probl…
DEXML: A First Step Toward a UML Based Implementation Framework for PLCS
Data exchange specifications not only must be broad and general to achieve acceptance, but also must be customizable in a controlled and interoperable manner to be useful. The Product Life Cycle Support (PLCS) suite of data exchange specifications (known as DEXs) uses templates to enable controlled customizability without sacrificing breadth or interoperability. DEXs are business context-specific subsets of ISO 10303 Application Protocol (AP) 239, subject to additional constraints imposed by the templates. A PLCS template defines how AP239 entities and their attributes will be instantiated using an externally-defined controlled vocabulary defined in a Reference Data Library. Template instan…
Product lifecycle management support: a challenge in supporting product design and manufacturing in a networked economy
In this paper, we provide an overview of the changing design and manufacturing landscape in the 21st century that has come about because of IT and the changing global conditions. Based on this overview and a review of the current state of IT for PLM support in the design and manufacturing sector, we identify the areas of need for standards. A review of areas covered by standards leads us to the development of an initial typology of standards and a potential path for bringing convergence of these standards in support of PLM. We make a case throughout the paper that given the nature of the task we need to aspire to create open standards with wide participation. We conclude by arguing that the…
A Virtual Milling Machine Model to Generate Machine-Monitoring Data for Predictive Analytics
Real data from manufacturing processes are essential to create useful insights for decision-making. However, acquiring real manufacturing data can be expensive and time consuming. To address this issue, we implement a virtual milling machine model to generate machine monitoring data from process plans. MTConnect is used to report the monitoring data. This paper presents (1) the characteristics and specification of milling machine tools, (2) the architecture for implementing the virtual milling machine model, and (3) the integration with a simulation environment for extending to a virtual shop floor model. This paper also includes a case study to explain how to use the virtual milling machin…
Automated uncertainty quantification analysis using a system model and data
International audience; Understanding the sources of, and quantifying the magnitude of, uncertainty can improve decision-making and, thereby, make manufacturing systems more efficient. Achieving this goal requires knowledge in two separate domains: data science and manufacturing. In this paper, we focus on quantifying uncertainty, usually called uncertainty quantification (UQ). More specifically, we propose a methodology to perform UQ automatically using Bayesian networks (BN) constructed from three types of sources: a descriptive system model, physics-based mathematical models, and data. The system model is a high-level model describing the system and its parameters; we develop this model …
OntoSTEP: Enriching product model data using ontologies
The representation and management of product lifecycle information is critical to any manufacturing organization. Different modeling languages are used at different lifecycle stages, for example STEP's EXPRESS may be used at a detailed design stage, while UML may be used for initial design stages. It is necessary to consolidate product information created using these different languages to build a coherent knowledge base. In this paper, we present an approach to enable the translation of STEP schema and its instances to Ontology Web Language (OWL). This gives a model-which we call OntoSTEP-that can easily be integrated with any OWL ontologies to create a semantically rich model. As an examp…
Model-based Engineering for the Integration of Manufacturing Systems with Advanced Analytics
To employ data analytics effectively and efficiently on manufacturing systems, engineers and data scientists need to collaborate closely to bring their domain knowledge together. In this paper, we introduce a domain-specific modeling approach to integrate a manufacturing system model with advanced analytics, in particular neural networks, to model predictions. Our approach combines a set of meta-models and transformation rules based on the domain knowledge of manufacturing engineers and data scientists. Our approach uses a model of a manufacturing process and its associated data as inputs, and generates a trained neural network model as an output to predict a quantity of interest. This pape…
Gaussian Process Regression (GPR) Representation in Predictive Model Markup Language (PMML)
International audience; This paper describes Gaussian process regression (GPR) models presented in predictive model markup language (PMML). PMML is an extensible-markup-language (XML) -based standard language used to represent data-mining and predictive analytic models, as well as pre- and post-processed data. The previous PMML version, PMML 4.2, did not provide capabilities for representing probabilistic (stochastic) machine-learning algorithms that are widely used for constructing predictive models taking the associated uncertainties into consideration. The newly released PMML version 4.3, which includes the GPR model, provides new features: confidence bounds and distribution for the pred…
Automated Uncertainty Quantification Through Information Fusion in Manufacturing Processes
International audience; Evaluation of key performance indicators (KPIs) such as energy consumption is essential for decision-making during the design and operation of smart manufacturing systems. The measurements of KPIs are strongly affected by several uncertainty sources such as input material uncertainty, the inherent variability in the manufacturing process, model uncertainty, and the uncertainty in the sensor measurements of operational data. A comprehensive understanding of the uncertainty sources and their effect on the KPIs is required to make the manufacturing processes more efficient. Towards this objective, this paper proposed an automated methodology to generate a hierarchical B…
A Model for Capturing Product Assembly Information
The important issue of mechanical assemblies has been a subject of intense research over the past several years. Most electromechanical products are assemblies of several components, for various technical as well as economic reasons. This paper provides an object-oriented definition of an assembly model called the Open Assembly Model (OAM) and defines an extension to the NIST Core Product Model (NIST-CPM). The assembly model represents the function, form, and behavior of the assembly and defines both a system level conceptual model and associated hierarchical relationships. The model provides a way for tolerance representation and propagation, kinematics representation, and engineering anal…
Toward a Reference Architecture for Archival Systems
Long-term preservation of product data is imperative for many organizations. A product data archive should be designed to ensure information accessibility and understanding over time. Approaches such as the Open Archival Information System (OAIS) Reference Model and the Audit and Certification of Trustworthy Digital Repositories (ACTDR) provide a framework for conceptually describing and evaluating archives. These approaches are generic and do not focus on particular contexts or content types. Enterprise architecture provides a way to describe systems in their potentially complex environments.
Towards a Reference Architecture for Archival Systems: Use Case With Product Data
Long-term preservation of product data is imperative for many organizations. A product data archive should be designed to ensure information accessibility and understanding over time. Approaches, such as the Open Archival Information System Reference Model (OAIS RM) and the Audit and Certification of Trustworthy Digital Repositories (ACTDR), provide a framework for conceptually describing and evaluating archives. These approaches are generic and do not focus on particular contexts or content types such as product data. Moreover, these approaches offer no guidance on how to formally and comprehensively describe archival systems. Such descriptions should include the business activities that a…