0000000000016662
AUTHOR
Alexandre Mathieu
Solidification microstructure during selective laser melting of Ni based superalloy: experiment and mesoscopic modelling
International audience; A set of single track laser melting experiments was performed in a selective laser melting (SLM). The tracks were done on an Inconel 718 plate with various laser scan velocities at a constant laser power of 150 W. The geometries of the molten pool (MP), as well as the solidified dendrite structures, i.e., primary and secondary dendrite arm spacing (PDAS and SDAS), in the cross sections of the molten path were characterized to evaluate the effect of the laser scan velocity during SLM. Moreover, the local solidification thermal conditions (cooling rate R*, tip growth velocity V* and temperature gradient G*) at the MP bottom were deduced from the SDAS and the geometries…
Tandem laser-gas metal arc welding joining of 20 mm thick super duplex stainless steel: An experimental and numerical study
The present work covers the topic of strains and stresses prediction in case of welded steel structures. Steel sheets of 20 mm thickness made in UR™2507Cu are welded using a laser and gas metal arc welding processes combination. The focused laser beam leads the arc in a Y-shape chamfer geometry. Both sources are 20 mm apart from each other in order to avoid any synergic effect with each other. In order to predict residual strain, a 3D unsteady numerical simulation has been developed in COMSOL finite element software. A volume heat source has been identified based on the temperature measurements made by 10 K-type thermocouples, implanted inside the workpiece. The 50 mm deep holes are drille…
Laser-assisted narrow gap arc welding of an 18MND5 steel thick plate
Abstract Narrow gap arc welding is a common solution for the welding of thick structures. In this study, a defocused laser beam is used to pre-melt the narrow gap walls in front of an arc-welding bath. Such a welding configuration can be referred to a hybrid welding configuration. In the present work, a particular attention is given to evaluation of the interaction between an arc plasma and a defocused laser beam. High-speed imaging of the metal transfer through arc plasma is achieved thanks to a diode laser illumination system. Electrical arc parameters are logged, synchronously, in order to perform a correlation analysis and to make a diagnosis of the interaction level between laser beam …
La compréhension et la maîtrise des jonctions hétérogènes titane-aluminium réalisés par faisceau laser
La presente etude est dediee a la comprehension des facteurs influencant la resistance mecanique d’un assemblage entre l’alliage de titane Ti6Al4V avec l’alliage d’aluminium AA5754 par faisceau laser Yb:YAG. Le plan d’experiences propose a permis de mettre en evidence les effets des parametres operatoires sur la composition et la morphologie de la zone fondue ainsi que l’identification des conditions operatoires les plus favorables. L’etude numerique multiphysique basee sur l’utilisation de la methode des elements finis prenant en compte les transferts de chaleur, la mecanique des fluides et le transport des especes, a demontre les consequences des differences de proprietes thermo-physiques…
Direct laser welding of pure titanium to austenitic stainless steel
Abstract Direct butt joining of pure titanium to 316L stainless steel with continuous Yb:YAG laser was performed with variation of the beam offset from joint line. Mechanical properties of samples were evaluated by tensile tests and three-point flexural tests. The fractured surfaces and cross sections of welds were examined by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). Tensile properties of welds were strongly determined by the beam offset from joint line and are well described by Weibull statistics. Ultimate tensile strength of 174 ± 69 MPa and ultimate flexural strength of 297 ± 48 MPa were obtained. Brittle fracture took place in…
Real time polarization imaging of weld pool surface
The search for an efficient on-line monitoring system focused on the real-time analysis of arc welding quality is an active area of research. The topography and the superficial temperature field of the weld pool can provide important information which can be used to regulate the welding parameters for depositing consistent welds. One difficulty relies on accessing this information despite the bright dazzling welding arc. In the present work, Stokes polarimetry and associated shape-from-polarization methods are applied for the analysis of the weld pool through its 810 nm-wavelength infrared emissions. The obtained information can provide a better understanding of the process, such as the usa…
Weld pool surface temperature measurement from polarization state of thermal emission
This paper presents a passive polarimetry method using a division of aperture optical device in order to measure the temperature distribution at the weld pool surface. Thermal emission from a hot liquid metal was investigated at a near-infrared wavelength corresponding to a blind spectral window of a helium plasma generated during gas tungsten arc welding process. The refractive index of liquid metal and the surface radiance are deduced from the polarisation state of thermal emissions. Based upon the knowledge of both characteristics, the temperature distribution can be calculated. Conseil Régional de Bourgogne
Mechanical properties and microstructural study of homogeneous and heterogeneous laser welds in α, β,and α + β titanium alloys
International audience; Heterogeneous welding has been investigated for three different couples of titanium alloys: α/α + β, α/β,andα + β/β. Plates of 100 × 60 mm and 1.6 or 1.8 mm thick were welded with a Yb:YAG laser. Tensile tests show that the resistance of the heterogeneous welded specimens was generally controlled by those of the weakest material except for the α + β/β where the ultimate tensile strength was approximately equal to the average value of both materials. In every case, the elongation of the welded sample was found to be smaller than that of the base metals. The rupture generally took place outside the weld metal and was found to be most of the time located in the alloy ha…
On the mechanisms involved in the tensile strength of a dissimilar Ti6Al4V/316L laser welded assembly
International audience; The aim of the present work is to analyze the thermomechanical behavior of dissimilar laser seams by means of FE modeling. The case of a Ti6Al4V/316L assembly with vanadium insert was considered. Effective mechanical properties of the main materials and cords were first estimated from NHT measurements. Modeling of the double pass laser welding process was performed first by considering shrinking of the two weld seams during manufacturing, to get the residual stress state in the welded assembly. Modeling of the tensile test was performed in a second step to study the assembly behavior during loading. In these modeling results, the mesh was the cross-section of the mic…
Characterizing weld pool surfaces from polarization state of thermal emissions
International audience; In this Letter, a vision-based remote sensing methodology is proposed to measure the topography of weld pool surfaces from one single view. Thermal radiations emitted by the hot liquid metal at a wavelength within the arc plasma blind spectral window are acquired by a wavefront division polarimetric system. The refractive index of the liquid metal and the topography of the weld pool surface are inferred from the polarimetric state of the thermal radiations.
Erratum to “Using Infrared thermography in order to compare laser and hybrid (laser+MIG) welding processes” [Optics & Laser Technology 41 (2009) 665–670]
Erratum to ‘‘Using Infrared thermography in order to compare laser and hybrid (laser+MIG) welding processes’’ [Optics & Laser Technology 41 (2009) 665–670] Simone Mattei a, , Dominique Grevey , Alexandre Mathieu , Laetitia Kirchner b a Institut Carnot de Bourgogne,UMR5209 CNRS-Universite0 de Bourgogne, IUT Le Creusot, 12 rue de la Fonderie, 71200 Le Creusot, France b EADS France, 12 rue Pasteur, 91 152 Suresnes Cedex, France
CNTN6 mutations are risk factors for abnormal auditory sensory perception in autism spectrum disorders
International audience; Contactin genes CNTN5 and CNTN6 code for neuronal cell adhesion molecules that promote neurite outgrowth in sensory-motor neuronal pathways. Mutations of CNTN5 and CNTN6 have previously been reported in individuals with autism spectrum disorders (ASDs), but very little is known on their prevalence and clinical impact. In this study, we identified CNTN5 and CNTN6 deleterious variants in individuals with ASD. Among the carriers, a girl with ASD and attention-deficit/hyperactivity disorder was carrying five copies of CNTN5. For CNTN6, both deletions (6/1534 ASD vs 1/8936 controls; P=0.00006) and private coding sequence variants (18/501 ASD vs 535/33480 controls; P=0.000…
Using infrared thermography in order to compare laser and hybrid (laser plus MIG) welding processes
International audience; In order to deepen the understanding of the differences between laser and laser-arc hybrid welding, comparisons were undertaken using thermography. The experiments were carried out for a T assembly of aluminium alloy plates. Modelling, based on the finite element method approach, was realized using IR temperature measurements and seam geometry. For a value of the power supply, depicted as a surface source in the hybrid case, agreement was found between simulated and measured temperatures. The arc power supply efficiency value is similar to the usually used value.
A combined three-dimensional digitisation and subsurface defect detection data using active infrared thermography
International audience; In recent years, NonDestructive Testing (NDT) systems have been upgraded with three-dimensional information. Indeed, combine the three-dimensional and thermal information allows a more meaningful analysis. In the literature, the data for NDT and three-dimensional (3D) reconstruction analysis are commonly acquired from independent systems. However, the use of two such systems leads to error analysis during the data registration. In an attempt to overcome such problems, we propose a single system based on active thermography approach using heat point-source stimulation to get the 3D digitization as well as subsurface defect detection. The experiments are conducted on s…
Microstructure and mechanical properties of dissimilar Ti/Nb/Cu/steel laser joints
Abstract The absence of intermetallic phases in Fe/Cu, Cu/Nb and Nb/Ti binary systems opens the possibility to obtain reliable joints between titanium alloys and steels by using a multimaterial copper/niobium insert. Continuous Yb:YAG laser welding of 1 mm thick titanium and 316L stainless steel plates through niobium/copper multimaterial insert was performed. The use of a 100 µm laser beam allowed producing isolated molten zones and thus completely avoiding the formation of brittle intermetallic phases, according to SEM and XRD analysis. The effect of energy per unit length applied to the niobium/copper welds on the mixing process and mechanical properties of the joints was investigated. A…
The numerical simulation of heat transfer during a hybrid laser–MIG welding using equivalent heat source approach
International audience; The present study is dedicated to the numerical simulation of an industrial case of hybrid laser-MIG welding of high thickness duplex steel UR2507Cu with Y-shaped chamfer geometry. It consists in simulation of heat transfer phenomena using heat equivalent source approach and implementing in finite element software COMSOL Multiphysics. A numerical exploratory designs method is used to identify the heat sources parameters in order to obtain a minimal required difference between the numerical results and the experiment which are the shape of the welded zone and the temperature evolution in different locations. The obtained results were found in good correspondence with …
Use of pure vanadium and niobium/copper inserts for laser welding of titanium to stainless steel
Abstract Niobium and vanadium have high metallurgical compatibility with titanium and therefore can be used as inserts to avoid the accumulation of brittle intermetallic phases such as Fe2Ti during the fusion welding of titanium alloys with steels. In the present study, the continuous double pass welding of 1 mm thick Ti-6Al-4V alloy and 316 L stainless steel plates through several mm wide pure vanadium or niobium insert was studied. In case of a vanadium insert, a beam offset on the vanadium was found to produce cold crack formation in vanadium/316 L melted zones containing more than 40 wt.% V despite the absence of σ phase. Whereas a centered beam position and offset on the steel side pro…