0000000000054669
AUTHOR
João A. Labrincha
Novel biomass fly ash-based geopolymeric mortars using lime slaker grits as aggregate for applications in construction: Influence of granulometry and binder/aggregate ratio
Abstract This work discusses the influence of the aggregate granulometry and the binder/aggregate ratio on the engineering properties of novel green geopolymeric mortars. Two wastes generated by a Portuguese Kraft pulp industry are employed to manufacture the material: lime slaker grits (used as aggregate) and biomass fly ash (to partially replace the metakaolin − 70 wt% substitution). The novel geopolymeric mortars could find innovative applications as sustainable construction materials. The studied mix design foresees the use of several grits granulometric ranges and ratios binder/aggregate to discuss workability, water sorptivity, and mechanical performance of the novel mortars. To date,…
Unexplored alternative use of calcareous sludge from the paper-pulp industry in green geopolymer construction materials
Abstract Calcareous sludge is an alkaline waste produced by the paper pulp industry that is commonly disposed of in land-fill. However, recent studies and the European regulations discourage such practice. This work investigates an alternative and innovative way to recycle and reuse this waste, as filler, in the production of green geopolymeric mortars intended for applications in construction. This is the first time that this calcareous sludge is used to produce novel waste-based materials, in both construction and geopolymer technology. The novel alkali-activated mortar also uses biomass fly ash – another slightly investigated waste stream – to substitute the metakaolin (70 wt% substituti…
Innovative Recycling of Lime Slaker Grits from Paper-Pulp Industry Reused as Aggregate in Ambient Cured Biomass Fly Ash-Based Geopolymers for Sustainable Construction Material
Lime slaker grits and biomass fly ash are solid wastes produced by the Kraft paper-pulp industry that are commonly disposed of in landfill. However, recent studies and European regulations discourage such disposal practices. This work investigates an alternative and innovative way to recycle and reuse these wastes in the production of green geopolymeric mortars intended for application in the construction industry. Here, biomass fly ash was used as the main source of alumino-silicate in the binder precursor (70 wt.% substitution to metakaolin), and grits (ranging from 1&ndash
Valorisation of industrial iron oxide waste to produce magnetic barium hexaferrite
Barium M-type hexagonal ferrite (BaM, BaFe12O19) is an immensely important magnetic material, which we have successfully made from the simple valorisation of Fe-rich industrial waste from steel wire drawing, with addition of BaCO3 and heating in air to 1000 degrees C. The optimum ratio of Fe. Ba (producing 86 wt% BaM) was found to be 11: 1 (non-stoichiometric), and secondary phases of alpha-Fe2O3 (non-magnetic) and ZnFe2O4 (poorly antiferromagnetic) were always present. This material consisted of small submicron platelets. A hard magnetic ferrite was produced with Ms=48.6 A m(2) kg(-1) and H-c=211.5 kA m(-1). The highest density was achieved by sintering samples with Fe: Ba ratios of 11: 1 …
Pyrolysed cork-geopolymer composites: A novel and sustainable EMI shielding building material
Abstract In this investigation, and for the first time, pyrolysed sustainable cork was used to produce waste-based geopolymer-cork composites with enhanced electromagnetic interference (EMI) shielding properties. The influence of the pyrolysed cork amount and the geopolymer porosity on the EMI shielding ability of the composites was studied. The maximum total shielding effectiveness (SET) values achieved by these novel building materials (−13.8 to −15.9 dB) are equal to any other reported geopolymer microwave (MW) absorbers over the X-band, despite containing much lower carbon content. In addition, our composites were produced using an industrial waste (biomass fly ash) as raw material and …
Photocatalytic nano-composite architectural lime mortar for degradation of urban pollutants under solar and visible (interior) light
Abstract Recent advances in nano-technology and nano-additives can give enhanced properties to natural hydraulic lime (NHL), creating a multifunctional material. We have prepared a novel nanocomposite, made of a commercial mortar with 1 wt% and 5 wt% added titania nanoparticles (NPs). These TiO 2 NPs are themselves doped with 1 mol% silver, to give the material enhanced photocatalytic and antimicrobial properties. The Ag-doped TiO 2 NPs were made from a simple, costs effective, aqueous green nanosynthesis process, and the end material only contains 0.01–0.05% Ag. As this mortar is intended to both combat atmospheric pollution, and create more durable/lower maintenance building facades (plas…
Selection of novel geopolymeric mortars for sustainable construction applications using fuzzy topsis approach
Construction is recognized as one of the most polluting and energy consuming industries worldwide, especially in developing countries. Therefore, Research and Development (R&
Mix design and mechanical performance of geopolymer binder for sustainable construction and building materials
Sustainability in construction is a major concern worldwide, due to the huge volume of materials and energy consumed by this sector. Associated supplementing industries (e.g. Portland cement production) constitute a significant source of CO2 emissions and global warming. Valorisation and reuse of industrial wastes and by-products make geopolymers a solid and sustainable via to be followed as a valid alternative to Portland cement. In this work the mix design of a green fly ash-based geopolymer is evaluated as an environmentally friendly construction material. In the pursuit of sustainability, wastes from a regional kraft pulp industry are exploited for the material processing. Furthermore, …
Green geopolymeric concrete using grits for applications in construction
Abstract This work investigates the production a green geopolymer-based concrete for a sustainable construction material using biomass wastes from a kraft pulp industry: fly ash (as main alumina-silicate source) and grits (as aggregate). Moreover, a simple, reproducible, ambient temperature, and low-cost manufacture is followed. Mix design aims to maximize wastes incorporation and optimize the mechanical performance. Preliminary tests indicate that the used wastes may be successfully employed to produce green geopolymeric concretes with satisfying mechanical performance (up to 18 MPa), according to the European standards. Furthermore, they represent a viable solution to reduce the environme…
Influence of sol counter-ions on the visible light induced photocatalytic behaviour of TiO2 nanoparticles
Titanium dioxide (TiO2) nanoparticles are attracting increasing interest because of their superior photocatalytic and antibacterial properties. Here, aqueous titanium oxy-hydroxide sols were made, using a green synthesis method, from the controlled hydrolysis/peptisation of titanium isopropoxide. Three different mineral acids were used to peptise the sol (HNO3, HBr and HCl), and provide counter-ions. The influence of nitrate or halide sol counter-ions on size distributions of the starting sols were measured via photon correlation spectroscopy (PCS). Semi-quantitative phase composition analysis (QPA), on the gels thermally treated at 450 and 600 degrees C, was carried out via Rietveld refine…
The coffee-house: Upcycling spent coffee grounds for the production of green geopolymeric architectural energy-saving products
This study investigates a possible alternative reuse of spent coffee grounds (SCG), the major residue of the brewing process, to manufacture green geopolymeric materials for innovative building applications in energy-saving construction, in line with the European Green Deal towards zero-energy building. Specimens were prepared by a combination of biomass fly ash from the Kraft paper-pulp process, as raw material (70 wt%), and SCG (up to 17.5 %), as filler. The high amount of reused bio-wastes makes the material fit the requirements for the Minimum Environmental Criteria (MEC) certification, in light of the Circular Economy (CE) approach. Sustainability is also boosted by the manufacturing p…
Mix design and mechanical performance of geopolymeric binders and mortars using biomass fly ash and alkaline effluent from paper-pulp industry
Abstract This work investigates the use of biomass fly ash (BFA) and an alkaline effluent (AEF), both generated from the Kraft pulp industry, in the preparation of geopolymeric binders and mortars for construction applications. BFA replaced the metakaolin (MK) while the AEF substituted the distilled water used to dissolve NaOH pellets. The mix design aims to maximize the amount of both the wastes and to optimize the materials properties, such as workability and mechanical performance. At the same time, also the environmental impact decreases enhancing the materials' sustainability and facilitating the circular economy. For the previously optimized BFA/MK ratio (70/30 wt.%) several NaOH/Na2S…