How can we do our best, in manufacturing processes?

Designing an Innovative Face-Milling Cutter

The paper consists in a research in the design of an innovative face-milling cutter, in terms of product lifecycle management (PLM), with the help from creative design methods, such as TRIZ. The model of the lifecycle management of the cutting tools was presented, emphasizing the functional analysis and creative design phase. Based on this analysis, a new constructive variant of the milling cutter was designed and simulated with finite element method, highlighting its advantages compared with classic construction variants.

Systemic analysis of the caulking assembly process

The present paper highlights the importance of a caulking process which is nowadays less studied in comparison with the growing of its usage in the automotive industry. Due to the fact that the caulking operation is used in domains with high importance such as shock absorbers and brake systems there comes the demand of this paper to detail the parameters which characterize the process, viewed as input data and output data, and the requirements asked for the final product. The paper presents the actual measurement methods used for analysis the performance of the caulking assembly. All this parameters leads to an analysis algorithm of performance established for the caulking process which it …

Kanban Systems in the Context of the Enterprise Systems

Companies are under increasing pressure from customers, competitors, limited resources, etc. These conditions oblige companies to permanently improve their organizational structure and the activities of all system’s flows. The paper analyses the types of Kanban systems, in the broader context of the enterprise systems. The most important reference architectures were analysed (with the emphasis on the modules dedicated to flow description) and the standards that allow the activity modelling of a manufacturing enterprises. Starting from this context, the paper describes three models of Kanban systems that are specific to companies with different information systems development. Models are: Pu…

A Conceptual Model of Product Design

The paper presents a conceptual model that pursues the understanding of the activities, the phases and the mechanisms of product design. The purpose of this model is to aid the product conception phase, as well as to develop software products that can furthermore aid design. The model takes into account the entire mental potential of the human being. The paper uses Jung's model in order to describe the various aspects of the human psyche. The paper presents a number of design models from the scientific literature. The proposed model defines domains of the needs imposed by stakeholders and specialists, functions domains and product domains. It explains the mechanism through which information…

Grinding Tungsten Carbide Used for Manufacturing Gun Drills

This paper presents a study of grinding cemented carbide DK460UF (91 % WC and 9 % Co), a material used to produce cutting tools with solid cutting edges. The aim is to establish the manufacturing conditions that lead to high surface quality. A model of the main factors that influence the grinding process is presented first. Following that, grinding wheel wear and surface roughness are analysed. Grinding wheel wear is studied in experimental conditions under which small diameter gun drills were sharpened with two diamond grinding wheels of different grain sizes. Finally, the wear curve can be made. The "G ratio" is used to characterise the performance of the grinding process. Next, the exper…

A PARAMETERS’ SYNTHESIS OF GRINDING PROCESS MODELING FOR CARBIDE DRILLS DEEP HOLES AND SMALL DIAMETER

Algorithm for workcells design

The paper presents a methodology for the design of the manufacturing cells, covering all the necessary steps, from the analysis of the customers’ needs, to part families for group technologies, process engineering, control procedures, production rate, production planning (push or pull workflow), supply in the manufacturing cell, workcell configuration, work standardisation. The necessary tools through each stage are presented. Also, there are presented links to major company systems. For each design stage, deliverables are specified. this design approach is not linear. At each stage it is possible (and indicated) to go back and analyse the previously established parameters. The methodology …