0000000000067112
AUTHOR
Sorin Ignat
Optimisation of refractory coatings realised with cored wire addition using a high-power diode laser
Laser; Cladding; Refractory alloys; Factorial experiments; International audience; The objective or our research was to obtain refractory alloys using the high-power diode laser (HPDL) coating technique. After optimisation using factorial experiments, two different cladding regimes were clearly distinguished. It was also shown that a very narrow transition zone exists between the two regimes, and, inside this zone, clad layers having a satisfactory compromise between the response functions (surface aspect and cavity presence) were obtained. The main objective of our study, namely, the control of the operating parameters (geometrical and kinematical) to realise adequate coatings, without cav…
Hot cracking in Al–Mg–Si alloy laser welding – operating parameters and their effects
Abstract Hot cracking is a phenomenon that frequently occurs in the laser welding of some “special” alloys, such as the aluminium–magnesium–silicon type. Each occurrence of this phenomenon needs to be studied in itself, taking into account not only the individual, but also the interactive, influences of the various parameters. The advantage of using laser beams in welding processes lies in the speeds that can be reached. The disadvantage, however, is that, owing to the high cooling rates characteristic of the interaction between the laser beam and the material, the welding speed itself becomes a cause of hot cracking. The aim of this paper is to see how this disadvantage may be eliminated. …
MoSi2 laser cladding—A new experimental procedure: double-sided injection of MoSi2 and ZrO2
International audience; In the last decade, development of low density advanced material systems for service at temperatures up to 1300 °C was one of the goals of many researches. This kind of material should mainly have moderate fracture toughness and should exhibit oxidation resistant behaviour at low and intermediate temperature. One of the most studied materials continues to be the intermetallic compound MoSi2. The molybdenum disilicide has been considered as an attractive candidate due to its melting point (2030 °C) and excellent oxidation resistance at high temperatures. The main problem associated with the MoSi2 layer synthesized using laser beam is the layer fragility. To avoid this…
MoSi2 laser cladding—a comparison between two experimental procedures: Mo–Si online combination and direct use of MoSi2
International audience; There are very strong interests in developing low density advanced material systems for service at temperatures up to 1300°C. These materials should mainly have moderate fracture toughness at low and intermediate temperatures and should exhibit oxidation resistant behaviour. The intermetallic compound, MoSi2 has been considered to be an attractive candidate due to its melting point (2030°C) and excellent oxidation resistance at high temperatures. In this paper, we compare the results obtained with two different techniques for laser cladding, one using an online combination between Mo and Si powders, the second using direct injection of the MoSi2 powder.
MoSi2 laser cladding—elaboration, characterisation and addition of non-stabilized ZrO2 powder particles
International audience; The cladding process using laser beam radiation comprises different operational regimes, depending on the involved lasers (usually CO2 or Nd:YAG) and materials. A series of experiments has been carried out to investigate Nd:YAG laser cladding using MoSi2 powder. Procedures and operating parameters for producing clad layers has been developed and their properties evaluated. The feasibility of the laser cladding technique, using a high power Nd:YAG laser, by projecting MoSi2 powder on steel substrate was demonstrated. The results indicate a low density of cracks, elevated powder catchment efficiency (between 65 and 90%) and hardness values around 1200–1300 HV. Our goal…
Magnesium alloys laser (Nd:YAG) cladding and alloying with side injection of aluminium powder
International audience; The development of the high purity magnesium alloys (such as WE43) incites the designers to reconsider them, and the car industry appears, these days, the most interested to use this kind of alloy. However, due to their ignitability and tendency to oxidation, magnesium alloys require surface treatments. A series of experiments was carried out in order to improve the corrosion resistance of two types of magnesium alloys, WE43 and ZE41. In most cases, the substrate surface was treated before laser interaction. Side injection of aluminium powder under a 3 kW cw Nd:YAG laser was employed. The deposited layers present very good bond properties. The resulting microstructur…
Magnesium alloys (WE43 and ZE41) characterisation for laser applications
International audience; One of the most important parameters in laser treatment is the quantity of beam energy absorbed by the substrate. Despite its important role played in laser processes, this factor is rarely available for the laser sources wavelengths and at high temperatures reached during such treatments. A series of experiments were carried out in order to characterise, from this point of view, two types of magnesium alloys, WE43 and ZE41, often used in laser applications (cladding, alloying, welding, etc.). The results represent an important step in order to understand Mg-alloys behaviour under laser beam action.
Gas protection optimization during Nd:YAG laser welding
International audience; Many laser processes, such as welding or surface treatments are associated with an undesired phenomenon, which is oxidation. The solution commonly employed to solve this problem approaches the shielding gas and/or the shielding gas device. What we propose in this paper is a methodology with the goal to optimize the protection gas device design as well as the gas flow in the case of laser welding and surface treatments. The pressure created by the gas flow on the sample surface is recorded and analysed together with the operating parameters influence in order to reach the objectives. The nozzle system designed and presented below assures the protection against materia…