0000000000068637
AUTHOR
Kjell J. Gåsvik
Online dimensional control of rolled steel profiles using projected fringes
AbstractFringe projection is a versatile method for mapping the topography of surfaces. In this paper, it is used to measure the defects on the head of railroad rails while the rails are moving. Railroad rails are made by hot rolling. The quality of the finished product is generally good, but surface texture will deteriorate with increasing temperature. A method for online inspection therefore is very desirable. In the present experiment, dimensional inspection of the railroad rails was made online while moving at a speed of 1–2 m/s. Therefore, it is important to minimize the registration time. To achieve this, we apply a method of fringe location with sub-pixel accuracy that requires only …
Phase error analysis of clipped waveforms in surface topography measurement using projected fringes
Abstract When working with the method of projected fringes outside the optical laboratory one often encounters the problem of uncontrollable ambient light. This might cause saturation of the camera which in turn results in clipping of the fringes. Since standard theories describing phase-shifting techniques assume the projected fringes to be purely sinusoidal, such clipping will result in measurement error. In this paper a detailed analysis of this problem is given, and relations between phase errors, the amount of fringe clipping and the number of phase steps are found. Moreover, the phase difference between the clipped and the unclipped fringes is described. This investigation is based on…
Deformation measurement of circular steel plates using projected fringes
Published version of an article in the journal: The International Journal of Advanced Manufacturing Technology. Also available from the publisher at: http://dx.doi.org/10.1007/s00170-013-5276-3 Fringe projection is a versatile method for mapping the surface topography. In this paper, it is used to measure the deformation of steel plates under static penetration. Here, the surface shape changes continuously. Therefore, it is important to minimize the registration time. To achieve this, we apply a method of fringe location with subpixel accuracy that requires only a single exposure for each registration. This is in contrast to phase shifting techniques that require at least three separate exp…
Projected fringes for the measurement of large aluminum ingots
The method of projected fringes is applied to the measurement of the surface topography of aluminum ingots with surface areas of several square meters. The measurements are performed inside the casting hall of an aluminum factory. To meet the challenges encountered in such a demanding environment, it is important to keep the equipment as simple and robust as possible. Therefore a method for locating the fringe positions with sub-pixel accuracy without using for example phase shifting techniques is applied. Also the nonlinearity of the phase when using divergent illumination is discussed. The developed measuring system is tested measuring eight different aluminum ingots, and the results agre…