A Comparative Analysis of the Machined Surfaces Quality of an Aluminum Alloy According to the Cutting Speed and Cutting Depth Variations

The milling operations are a topical and especially future-oriented methods. The purpose of this scientific paper is to carry out an experimental research referring to the end-milling process of the 7136 aluminum alloy. This paper is a continuation of the own research activity carried out so far, within a company with the field of activity in the aerospace industry. The main objective is a comparative analysis which was carried out on the surface quality - machined on various cutting regimes. The cutting process parameters used in the end-milling process are: the cutting speed, the feed per tooth and the cutting depth. The obtained results of the surface roughness’s were measured longitudin…

TECHNOLOGICAL PERSPECTIVES REGARDING THE APPLICATION OF THE CONTACT BREAKING ELECTRICAL DISCHARGE MACHINING PROCESS USING AS ELECTRODE-TOOL - METAL BAND IN THE MACHINE MANUFACTURING INDUSTRY

The scientific paper presents the most important aspects of theoretical and practical nature regarding the possibilities of processing metallic materials using the contact breaking electrical discharge machining with transfer object-metal band. The exposed research is based on the experience gained over the years by a team of Romanian researchers and university professors who managed to patent a metal material cutting plant using the process of contact breaking electrical discharge machining with transfer object-metal band. The scientific paper presents a radiography of some studies and research carried out over the years in the previous field presented.

Aspects Regarding the Modelling of Geometric and Strength Calculations of Worm Gears Using CAD Applications

The new processes of plastic deformation of the gears eliminate some of the shortcomings of the old methods of their manufacture, while reducing the production costs and the time of production in series. This scientific paper addresses the issue of worm gears. The focus has been on geometric and strength calculations for this type of gear, using different CAD applications. The use of these applications substantially reduces the time before the actual development of the processing activities, as well as the early encounter of possible problems.

ELECTRICAL DISCHARGE MACHINING - A HIGH FUTURE NONCONVENTIONAL PROCESSING PROCESS

Electrical discharge machining is one of the most common processes for processing metallic materials. This process is characterized by the lack of mechanical pressure on the object that ensures the macroscopic location of the erosive agent. This scientific paper highlights a study based on experimental data processing as well as modeling the most important technological parameters for dimensional processing by electrical discharge machining with and without magnetic activation. In this context, the modeling and optimization of process parameters is approached, which can lead to the quality increasing of the processed surface, to an increase of the processing productivity and to a reduction …

Technical Parameters Modeling of a Gas Probe Foaming Using an Active Experimental Type Research

Implementing Intellectual Property Policies in a Romanian State University

The paper presents a series of contributions on the possibility of implementing intellectual property policies in a Romanian State University. Starting with the worldwide, well-known examples of universities with a tradition in this field of intellectual property protection, the paper presents practical solutions for the implementation of some intellectual property policies taking into account the mentality which currently exists in Romania on this subject. The study is based on the important experience gained by authors in a European research project involving 15 partners from 9 countries, where the results were remarkable. The University must represent a pole of excellence in research, bu…

The correlation between intellectual property management and quality management in the modern knowledge-based economy

The aim of this research paper is to highlight the intellectual property place and role within an industrial knowledge-based organization which performs design activities. The research begins by presenting the importance of integrating intellectual property policy implementation with quality policy. The research is based on the setting of objectives in the intellectual property field. This research also establishes some intellectual property strategies, and improvement measures for intellectual property protection management. The basis for these activities is correlation of the quality policy with an intellectual property policy, as well as the point of strength identified in the studied or…

Risk Assessment of Physical Security within a Technologized Knowledge Based Organization

The purpose of this scientific paper is to support the decisionmaking process on the risk management based on the results of an analysis and subsequently on the risks hierarchy. This assessment involves the comparison of the level of risk determined by the analysis with the risk criteria developed in the context of the establishment phase. This scientific paper on assessing and treating risks to physical security has been developed to identify, assess and quantify the associated risk in a technologizedknowledge-based organization. The basis of this study on the assessment and treatment of risks to physical security is to identify specific potential risks as well as the emergency response pr…

The Taguchi Method Application to Improve the Quality of a Sustainable Process

Taguchi's method has always been a method used to improve the quality of the analyzed processes and products. This research shows an unusual situation, namely the modeling of some parameters, considered technical parameters, in a process that is wanted to be durable by improving the quality process and by ensuring quality using an experimental research method. Modern experimental techniques can be applied in any field and this study reflects the benefits of interacting between the agriculture sustainability principles and the Taguchi's Method application. The experimental method used in this practical study consists of combining engineering techniques with experimental statistical modeling …

Modeling the machined surface quality of an aluminum alloy using the active experiment type

Abstract The surface roughness obtained by the cutting processes has always been a subject of great interest when it is intended to improve the quality of the final product requested by the customer. The objective of this scientific paper involves a comparative study on the tracking of the surface roughness measured both longitudinally and transversely in the direction of the cutting feed movement, following the end-milling process of an aluminum alloy used in the aerospace industry worldwide. Practical experiments have conducted in a prestigious company in the aerospace industry of Romania. Regarding the cutting regime, in terms of milling, a cutting speed was adopted to maintain its const…

Device for Processing Micro-bores by Electrical Discharge Machining

In recent years, there has been a growing trend to miniaturization parts. As a result, the processing technology must be partially evolved to produce a small surface, and then a microscopic surface. There are many of these technologies, and each has its advantages and disadvantages in the industry. Among these technologies, electric shock processing is used as an alternative with the required precision. Processing of very small wells by the method of electric emission is similar to that used in the processing of normal-sized machines and will be noted on paper. In this research, the authors developed a device for drilling holes 0.01–1 mm in diameter that can be installed in traditional non-…

The Design and the Process Technology of a Rotational Mold

The present paper highlights a series of introduction aspects of the rotational system for slush plastic casting, which are the characteristic elements of this fabrication technology and which consistsof the rotational molding. Also, the structure of a rotational mold and the methods used to obtain themold, are presented. The purpose of this research is to describe the parametric design of a rotationalmold and its fabrication process. The research method used to accomplish this purpose consist of the CAD – Modelling specific software utilized to carry out the parametric design of the rotational mold. After the parametric design it was adopted the manufacturing technology of the mold, using …

Intellectual Capital Policy in Universities. Case study: "Lucian Blaga" University of Sibiu, Romania

This paper concentrates on the problems about the current state of intellectual property and, especially, on the necessity of the implementation of an intellectual property policy in "Lucian Blaga" University which is a comprehensive University. A case study was carried out in which such a policy was proposed, following the in-depth study on the policies of four Universities from the entire world by making a comparative analysis with the policy that WIPO (Worlds Intellectual Property Organization) has elaborated on as an example. By the work in question, it was intended to reflect the most important aspects that need to be taken into consideration when elaborating on an intellectual propert…

Experimental research regarding the study of surface quality of aluminum alloys processed through milling

The aim of this paper is to present the necessary steps to conduct a design of experiment with application on the aluminum alloy surface quality obtained by end-milling process. The machined surface quality is influenced by the cutting process parameters, and especially by their variation. The research methods used in this paper are the Taguchi method - to determine the cutting parameters influence, on the surface quality, and the full factorial design of experiment to confirm the results obtained by Taguchi’s method and to determine the percentage of the parameters influence involved in the process.

Using the factorial experiment method to analyze the corrosion protection process

The organization functions are: research-development, production, commercial, financial-accounting, personnel and quality. In this paper the factorial experimental method will be applied, which is currently one of the most widespread methods used in the research-development departments of the organizations, due to its advantages and efficiency. The experiment was carried out at SC Coifer Impex SRL-Mirsa’s metal structures factory. In this paper it is presented the factors modelling that exerts their influence on two objectives functions: the ensuring the nominal thickness of the rough-cast film and the consumption limiting. For data processing the STATISTICA 7 software was used which provid…

Dynamic Simulation of Worm Gears Using CAD Applications

The new processes by plastic deformation of the gears eliminate some of the shortcomings of the old methods of their manufacture, at the same time reducing the production costs and the time of realization of the mass production. To carry out this research, the AutoDesk INVENTOR PROFESSIONAL application was chosen. A worm gear was designed, after which the calculations for the worm and worm wheel were performed. Of particular importance for gear, mechanisms are the research of dynamic loads. The use of modern calculation methods, which have wide possibilities for rapid optimization of prototypes, ensures the minimization or sometimes even exclusion of the execution of experimental samples. T…

Optimization of the objective function –surface quality by end-milling dimensional machining of some aluminum alloys

Abstract In the aerospace industry, the milling of aluminum alloy parts is a machining process with the primary purpose of removing high volumes of material. Aluminum alloys are materials that have relatively good machinability, which helps the process because many of the components of the aircraft are of high dimensions. These parts have many pockets more or less deep, and the removal by cutting off about 90% of the initial volume of the workpiece is a matter of consideration. The manufacturing process is protracted and involves long semi-finishing and finishing operations, so it is recommended that any researcher who begins and finishes an experimental study should do it base on a specifi…

Designing an Experimental Research Using the Finite Element Analysis Method

In order to study the impact of cutting parameters on the cutting process, several research methods can be used. The first method generally used to understand the cutting process is the experiment from which clear and precise results are obtained. However, experiments can be very costly and time-consuming. The work piece material can be damaged, the processing centre can be busy and people have to spend a lot of time observing the process and recording the data. The objective of this paper is to design an experimental research using the finite element method. In this respect, an orthogonal cutting pattern will be established using this method. This involves determining the type, the method …

Applied study on the rotational molding and processing technology of rotational molds

Computer-aided manufacturing involves a set of computerized activities related to the preparation, launch and follow-up of manufacturing. Computer-aided manufacturing is a tool that allows the use of 3D models based on computer-aided design. This paper addresses the process of rotational formation, with an effective focus on the technology of processing a rotational mold using CAM simulation as a research method. In this sense, the right choice of CNC and cutting tools is essential. The use of numerically controlled machine tools and high-performance cutting tools reduces the number of operations. The manufacturing route realized is specific to the parts machining on numerical control machi…

The experimental research strategy of the endmilled aluminum alloys

In this paper, the most important aspects of the research methodology of the resulted surface quality by aluminum alloys endmilling, are presented. The first part of the paper includes a short presentation of the cutting processes aluminum alloys evolution. In the second part, the research problem was defined by setting a fundamental objective and identifying the specific objectives which contribute to achieve the fundamental objective. In this context an experimental study, was performed, starting with the organization and conducting the endmilling process, in which the cutting regime were established, then the characteristic measured parameters were determined, so that the research factor…

Applying Experimental Research Management to a Technological Process using Taguchi's Method

Abstract The surface quality is dependent on certain cutting process parameters that can vary, causing variations on the surface roughness. The main subject of this paper focuses on the experimental research management applied to a technological process whose final purpose was to determine an equation of the surface roughness depending on the process parameters, obtained by the Al7136 end milling process. The research method used in this paper is the Taguchi's method. According to the research management steps, in order to perform the experimental determination of the surface roughness, an experimental stand used to determine the objective function was presented. The surface roughness equat…

Research on the machining process modeling of a rotational mold using CAM applications

Rotational molding is a unique process, with a high growth rate, which allows the use of geometries and materials adapted to particular needs. It is superior to other manufacturing methods in terms of low cost, break-even point and size of parts that can be manufactured. Rotational molding products are often a substitute, with a lower mass, for traditionally used materials. In this scientific paper it is analyzed the recent literature related to the field of rotational molding processes. It also addresses the issue of processing a rotational mold, with the main purpose of optimizing the cutting regime. In this context, it is highlighted the way of processing the surface of the outer mold ba…

Optimization of the Surface Roughness Equation obtained by Al7136 End-Milling

The aim of this paper is to optimize the regression equation of the surface roughness obtained by 7136 aluminium alloy machined by end-milling process. The surface roughness is dependent on certain process parameters, which can vary, causing in this way variations of the surface quality. The research method used in this paper is the experiment and the Taguchi design of experiment. The experiment was performed using an experimental stand, in which every step to get the purpose, is presented. The measurements were made using a portable surface roughness tester. In the first part of the paper the influence percentage of the involved parameters in the machining process, was determined. Then, a …

Optimizing and Modeling the drying process of the Natural Gas through the Taguchi method

The aim of this study is to highlight the optimization method of the drying process of natural gas, using the Taguchi method. The natural gas undergoes several stages from its extraction until reaching its end consumer. As the natural gas contains several impurities and a certain quantity of water and vapors, the drying process is very important to obtain a product of high quality. Gas dehydration can be obtained through several methods, the method presented here being the absorption method - by use of a drying station with triglycol. This method is considered to be the most convenient one taking into account the obtained results. Nevertheless, cost reducing is the main objective for compan…

Improving the Quality Management of the Thermosonic Welding Process of Gold Wires in Automotive Industry

Abstract This scientific paper conducts a study meant to improve the quality management of the thermosonic welding process of gold wires in the automotive industry. Within the large amount of electronic products manufactured worldwide, the gold wire bonding is the preferred technology for creating the needed interconnections in the microelectronic industry. In this paper, the quality management improving starts with an experimental research in the automotive industry, based on the gold wire thermosonic bonding, in terms of: conformal structuring, robustness and integrity of the electrical contacts. The experimental research is based on the processing parameters and on the independent variab…

Study of the cutting process parameters that influence the surface quality machined by end milling of the aluminum alloy

This research aims to carry out an elaborate experiment by witch resulting in relevant conclusions that have practical applicability in the aeronautical industry. The surface roughness measured transversely and longitudinally on the feed motion direction of the cutting tool constitutes the dedicated objective function on which the study was conducted in this case. The end milling was chosen of an aluminum alloy used explicitly in the aeronautical industry. The actual experiments were carried out in the only aeronautical industry in Romania carrying out these types of machining and were made according to the methodology with rigorous experimental planning of the research. The experimental pl…

Using regression analysis method to model and optimize the quality of chip-removing processed metal surfaces

The paper aim is to identify based on regression analysis, the quantitative relationship between the cutting process parameters (cutting speed, cutting depth and feed per tooth) and the arithmetic mean deviation of the surface profile, measured longitudinally and transversely on the cutting feed direction, which describe the system at any point in the chosen experimentally studied range. The equations coefficients means the influence of the variables on the pursued answer.

Experimental Research on the Cutting of Metal Materials by Electrical Discharge Machining with Contact Breaking with Metal Band as Transfer Object

The scientific paper presents practical research carried out by a mixed team of Romanian researchers from universities and the business environment. The research consists in applying the process of cutting metallic materials through electrical discharge machining with contact breaking using a metal band as a transfer object. The research was implemented with the help of a specially designed installation in the laboratory and subsequently all the necessary steps were taken to obtain the patent for it. Various metallic materials were cut using this process, but first of all, high alloy steels. In the global research conducted by the authors, active experimental programs and classic experiment…