0000000000115195

AUTHOR

Pasi Vainikka

Searching for a robust strategy for minimizing alkali chlorides in fluidized bed boilers during burning of high SRF-energy-share fuel

Abstract To meet the increasing volume of waste to be treated via energy recovery, high SRF-energy-share fuel is being fired in conventional waste-to-energy facilities. In this work, corrosion related risk during firing of 70 e-% share (target fuel) is studied and compared against the base case fuel containing 50 e-% share. Cl and S concentration is highest in the target fuel as a direct result of increasing the proportion of SRF in the fuel mixture. Br, Zn and Pb showed the same trend. Meanwhile, the concentration of Na, K, Al and Si are highly dependent on the type of the SRF fired. The corrosion risk of the base and target fuels are analyzed using the composition of the fine aerosol frac…

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Physical properties of aerosol particles measured from a bubbling fluidized bed boiler

Abstract Increased use of biomass and waste fuels, and the consequent corrosion problem have led to an increased need to study and monitor the combustion processes. This study presents an extensive physical characterization of aerosol particles measured from a bubbling fluidized bed boiler with different fuel mixtures and optional ferric sulfate feeding. The fuel mixtures included bark, sludge, peat and solid recovered fuel. Previously, the characterization of the particles analyzed from a fluidized bed reactor has mainly focused on chemical off-line analysis of collected impactor samples, large coarse mode particles or laboratory-scale reactors. In this study, the focus is in the particle …

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Towards controlling PCDD/F production in a multi-fuel fired BFB boiler using two sulfur addition strategies. Part II: Thermodynamic analysis

Abstract A staged equilibrium process model was developed for a bubbling fluidized bed boiler firing SRF, bark and sludge. The model was used to study the influence of sulfur addition strategies (S-pellet additive and peat co-firing) on the behavior of copper, bromine, and alkalis. Aerosol samples collected from the backpass of the boiler were used to validate the chemistry predicted by the model. The model revealed that Cu existed as Cu 2 S (s3) in the reducing zone, and CuCl (g) (for all test cases) and CuO (s) (during peat co-firing) in the oxidation zones. CuBr 3(g) was also present after the introduction of tertiary air. However the model failed to predict the formation of CuSO 4 , an …

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Towards controlling PCDD/F production in a multi-fuel fired BFB boiler using two sulfur addition strategies

Abstract PCDD/F abatement strategies – sulfur pellet addition and peat co-combustion – were tested for a BFB boiler facility utilizing SRF-bark-sludge as fuel. In this paper chemical and physical analyses of electrostatic precipitator (ESP) fly ashes were used to explain the differences in the performance of these strategies. These analyses revealed a difference between the coarse and fine fly ashes collected in the ESP. Chemical analysis of the fine fly ashes revealed high concentration of easily volatilized elements while the SEM micrographs showed that fine ash are composed of clusters of spherical particles, thereby leading to a conclusion that fine ashes were originally in a gas phase …

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Towards controlling PCDD/F production in a multi-fuel fired BFB boiler using two sulfur addition strategies. Part I: Experimental campaign and results

Abstract Levels of PCDD/F production in a 140 MW th bubbling fluidized bed boiler were measured. The boiler uses solid recovered fuel, bark and sludge. Homologue distribution patterns suggest the de novo mechanism is the main pathway for the generation of dioxin and furans in the post combustion zones of the boiler. Two modes of sulfur addition were tested to induce the deactivation of Cu which has been identified as the prime catalyst of this mechanism. First, S-pellet promoted Cu sulfation as supported by aerosol sampling data and resulted in a decrease in PCDD/F levels. The second approach was adding sulfur through peat; this resulted in an increase in PCDD/F concentration. Factors such …

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