0000000000181728
AUTHOR
Ugis Cabulis
Identification and Evaluation of Hazardous Pyrolysates in Bio-Based Rigid Polyurethane-Polyisocyanurate Foam Smoke
In this study, rigid polyurethane (PU) and polyisocyanurate (PIR) foam samples made from renewable material (tall oil fatty acid) based polyols were analyzed by pyrolysis gas chromatography mass spectrometry (Py-GC/MS) to obtain information about the full relative smoke content, with a focus on substance identification by their functional groups and hazardousness. The relative content of gaseous products produced during the thermal degradation was evaluated between the two samples, differenced by their assigned isocyanate (NCO) index value—150 and 300. The main thermal degradation components of the rigid PU-PIR foam were found to originate from the decomposition of isocyanate, primarily for…
Anisotropy of the stiffness and strength of rigid low-density closed-cell polyisocyanurate foams
The cells of polymer foams are usually extended in the foam rise direction, causing a geometrical anisotropy, the degree of which, characterized by the cell aspect ratio R, depends on foam density and production method. Such elongated cell shape translates into anisotropy of the mechanical properties of foams. Rigid low-density closed-cell polyisocyanurate foams of apparent density ranging from ca. 30 to 75 kg/m3, containing polyols derived from renewable resources, have been produced and tested for the stiffness and strength in the foam rise and transverse directions in order to experimentally characterize their mechanical anisotropy. Analytical relations for foams with rectangular paralle…
Reinforcement Efficiency of Cellulose Microfibers for the Tensile Stiffness and Strength of Rigid Low-Density Polyurethane Foams
Rigid low-density closed-cell polyurethane (PU) foams are widely used in both thermal insulation and structural applications. The sustainability of PU foam production can be increased by using bio-based components and fillers that ensure both enhanced mechanical properties and higher renewable material content. Such bio-based foams were produced using polyols derived from rapeseed oil and microcrystalline cellulose (MCC) fibers as filler. The effect of MCC fiber loading of up to 10 wt % on the morphology, tensile stiffness, and strength of foams has been evaluated. For estimation of the mechanical reinforcement efficiency of foams, a model allowing for the partial alignment of filler fibers…
Rapeseed oil-based rigid polyisocyanurate foams modified with nanoparticles of various type
Polyisocyanurate foams have been developed using a polyol system partially derived from rapeseed oil (RO). The effect of nanofillers with iso-dimensional geometry (zinc oxide), nanofibers (carbon nanotubes), and nanoplatelets (organically modified montmorillonite) on stiffness and strength of the foams has been studied. It was demonstrated that the tensile properties of the filled foams are enhanced by roughly the same proportion as the stiffness and strength of monolithic filled polymers.
Polyurethane and Polyisocyanurate Foams in External Tank Cryogenic Insulation
External tanks of the spacecrafts need not only efficient, but also safe cryogenic insulation materials and the issues of their development are still urgent. At present, polyurethane (PUR) or polyisocyanurate (PIR) foams’ cryogenic insulation is widely applied in the partially reusable launch systems. Factors influencing the cryogenic resistance of external thermal insulation performed of spray-on PUR or PIR foams are characterised based on a wide literature search. They include chemical structure and macromolecules’ architecture of polymeric matrix, physical and mechanical properties of foams, thermal stability and combustibility, cellular structure of foams etc. Experimental data on physi…
Synthesis of Nanofibrillated Cellulose by Combined Ammonium Persulphate Treatment with Ultrasound and Mechanical Processing
Ammonium persulfate has been known as an agent for obtaining nanocellulose in recent years, however most research has focused on producing cellulose nanocrystals. A lack of research about combined ammonium persulfate oxidation and common mechanical treatment in order to obtain cellulose nanofibrils has been identified. The objective of this research was to obtain and investigate carboxylated cellulose nanofibrils produced by ammonium persulfate oxidation combined with ultrasonic and mechanical treatment. Light microscopy, atomic force microscopy (AFM), powder X-Ray diffraction (PXRD), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA) and Zeta potential measure…
Water-Blown Polyisocyanurate Foams From Vegetable Oil Polyols
Polyols with the hydroxyl value OHV from 290 to 318 mg KOH/g are synthesized from rapeseed, sunflower seed, flaxseed, or coconut oils by the way of their: (1) transesterification with triethanolamine or (2) amidization with diethanolamine. The influence of water as the blowing agent on the storage stability of the polyol premix system is assessed from values of the polyol premix system pH, acid value, and variations in such parameters as cream and gel time. Water-blown polyisocyanurate (PIR) foams (150 · II × 300; II—isocyanate index) characterized by good mechanical characteristics, dimensional stability at 70°C and at relative humidity RH = 95% as well as by a very low water absorbance, …
Fracture Toughness of PIR Foams Produced from Renewable Resources
Rigid low-density closed-cell polyisocyanurate (PIR) foams are used primarily as a thermal insulation material. Traditionally, they are manufactured from constituents produced by petrochemical industry. Introducing renewable materials in PIR formulation brings definite economical and environmental benefits. Fracture toughness of PIR foams obtained from renewable resources (with the polyol system comprising up to 80% of rapeseed oil esters) and petrochemical PIR foams has been characterized experimentally, by compact tension tests, for mode I crack propagation along the rise direction of the foams.
Thermal degradation of highly crosslinked rigid PU-PIR foams based on high functionality tall oil polyol
Abstract This study presents the development and analysis of rigid polyurethane-polyisocyanurate (PU-PIR) foam synthesized from high functionality tall oil (TO) based polyols. Three PU-PIR formulations with varied high functionality TO based polyol content (45, 75 and 95 pbw) and a different tier of isocyanate (NCO) indexes (110, 150, 200, 300 and 400) for each formulation were compared to a formulation developed using conventional raw materials, mainly obtained from petrochemicals. Using the Fourier transform infrared spectral analysis (FTIR), the chemical structure of the foams was evaluated with emphasis on the characteristic PU-PIR signal ratio and isocyanurate signal peaks. The thermal…
Mechanical properties of rigid polyurethane foams at room and cryogenic temperatures
Studies on the effect of the foams’ polymeric matrix’ properties on the tension and compression properties of pour rigid polyurethane (PUR) foams, apparent core density 65—70 kg/m3, at 296 and 77 K were carried out. PUR foams were produced by the hand mixing method from polyol systems that comprised polyether, polyester polyols, and chain extenders. To produce PUR foams, crude MDI was used, and Solkane 365 mfc/227 ea was used as a blowing agent. The molecular weight per branching unit (Mc) of the polymeric matrix of PUR foams was varied in the range 300—1150. Cohesion energy densities of the blocks forming the polymeric matrix were calculated. The effect of Mc on the formation of hydrogen …
TG/DTA-FTIR as a method for analysis of tall oil based rigid polyurethane foam decomposition gaseous products in a low oxygen environment
Abstract This study is an investigation of the suitability of the thermogravimetry and differential thermal analysis method coupled with Fourier Transform Infrared spectrometry (TG/DTA-FTIR) for a thermal degradation gaseous product analysis of a rigid polyurethane-polyisocyanurate (PU-PIR) foam synthesised from high functionality tall oil fatty acids (TOFA) based polyols. The FTIR spectra of the TG-generated gaseous thermal degradation products of three PU-PIR formulations with varied high functionality TO based polyol content (45, 75 and 95 pbw) and a different tier of isocyanate (NCO) indexes (110, 150, 200, 300 and 400) for each formulation were compared to the spectra of a formulation …
Polytetrafluoroethylene Films in Rigid Polyurethane Foams' Dielectric Permittivity Measurements with a One-Side Access Capacitive Sensor.
As a non-metallic composite material, widely applied in industry, rigid polyurethane (PUR) foams require knowledge of their dielectric properties. In experimental determination of PUR foams’ dielectric properties protection of one-side capacitive sensor’s active area from adverse effects caused by the PUR foams’ test objects has to be ensured. In the given study, the impact of polytetrafluoroethylene (PTFE) films, thickness 0.20 mm and 0.04 mm, in covering or simulated coating the active area of one-side access capacitive sensor’ electrodes on the experimentally determined true dielectric permittivity spectra of rigid PUR foams is estimated. Penetration depth of the low frequency excitation…
The effect of a circular hole on the tensile strength of neat and filled rigid PUR foams
Abstract In order to elucidate the effect of stress concentration on the tensile strength of rigid polyurethane (PUR) foams, specimens with open circular holes and different ratios of hole diameter to specimen width were tested in tension. The reduction in the net-section strength of the specimens with a center hole ranged from 1% to 18% for neat foams and from 18% to 28% for foams produced from a nanoclay-filled PUR. The finite fracture mechanics approach, based on simultaneous application of the strength and fracture mechanics criteria of failure, yielded a reasonably accurate prediction of foam strength in the presence of stress concentration.
The Effect of Montmorillonite Type Nanoparticles on Stiffness and Flammability of Rapeseed Oil Based Polyisocyanurate Foams
Polyisocyanurate foams incorporating polyols derived from rapeseed oil are developed, with the polyol system comprising up to 80% of rapeseed oil esters. To enhance the mechanical characteristics and fire resistance of the foams, they are filled with three different types of organically modified clay (organoclay) in the range of loading from 1 to 5% by weight. Marked increase in tensile stiffness of nanocomposite foams is observed.