0000000000248080
AUTHOR
Niels Bay
Joining by plastic deformation
Abstract As the scale and complexity of products such as aircraft and cars increase, demand for new functional processes to join mechanical parts grows. The use of plastic deformation for joining parts potentially offers improved accuracy, reliability and environmental safety as well as creating opportunities to design new products through joining dissimilar materials. This paper aims to provide an overview of the state of the art in such joining processes, including cold welding, friction stir welding, self-pierce riveting, mechanical clinching and joining by forming. The paper includes description of the mechanism of joint formation, and analysis of joint performance and applicability.
Multi Stage Strategies for Single Point Incremental Forming of a Cup
A five stage forming strategy for Single Point Incremental Forming of a circular cylindrical cup with a height/radius ratio of one is presented. Geometrical relations are discussed and theoretical strains are calculated. The influence of forming direction (upwards or downwards) is investigated for the second stage comparing explicit FE analysis with experiments. Good agreement is found between calculated and measured thickness distribution, overall geometry and strains. Using the proposed multi stage strategy it is shown possible to produce a cup with a height close to the radius and sides parallel to the symmetry axis in about half of the depth.