Crimping Profile Optimization on the Air Spring Using Finite Element Method
Abstract Due to the fact that the requirements of the industry aim to improve the dynamics, the safety and the comfort during the use of the vehicles, it is recommended to use the finite element method for component quality optimization. The purpose of this paper is to provide an overview of the current state of analysis through the finite element method of the crimping process used to assemble air springs produced in the automotive industry. Starting from the prototype of an air spring, the researches are focused on the study of the assembly of the piston with the bellow and the crimping ring through the crimping process. After analysis with the finite element method and static tests, impr…
Position Control of a Mobile Robot through PID Controller
Abstract In this paper, the implementation and tuning steps of the PID controllers were proposed for the position control of a mobile robot with differential steering. The purpose of this robot was the participation in a European amateur robotics contest, the mobile robot being developed in the Engineering Faculty of Sibiu, Department of Industrial Machines and Equipment. After a brief introduction of the mobile entertainment robot, followed by description of the robot’s different components and traction principles, several principles of tuning the PID controller for the mobile robot are presented. The paper ends with some general conclusions based upon the results obtained from studying th…
A Brief Review of Robotic Machining
Abstract The approach of this paper was to analyze the technical borders of industrial robots and to provide an overview of current technology, technical constraints and the potential types of future research suggestion concerning robotic machining. These complex automation machines used in manufacturing processes are an emerging chapter of industrial engineering that contribute to automatically performing operation in subtractive manufacturing and sheet metal forming processes. Compared with CNC machines which have shape limitations and have the restricted working area, the industrial robot is a flexible, cost-saving alternative.
Comparison between aluminum alloys behavior in incremental sheet metal forming process of frustum pyramid shaped parts
Abstract Single point incremental forming is a new emerging technology, used mainly for prototype development or small series production, with good prospects in industrial implementation. However, the parts manufactured through this process often presents low accuracy, thus the industrial implementation is yet limited. Incremental forming process can be done with the help of different technological equipment, such as industrial robots and numerically controlled machines. Since the process is still in development phase, it is a good practice to use finite element analysis software packages in order to reduce time and costs to produce accurate parts. The aim of this paper is to investigate th…
Incremental forming using KUKA KR210-2 industrial robot - research regarding design rules and process modelling
Incremental sheet forming (ISF) process show a great potential in the manufacturing of small series production or prototype development parts. One of the sheet metal forming process, where the contact between punch and metal sheet is in a single point, is known as single point incremental forming (SPIF). The part is manufacture with a simple tool, known as punch, that performs a series of combined movements on the vertically and horizontally directions. The paper introduces a study regarding the design rules and process modelling of this unconventional process, by means of a KUKA KR210-2 industrial robot as technological equipment able to control the correlated movement of the punch. Supple…
Dynamic analysis of a five degree of freedom robotic arm using MATLAB-Simulink Simscape
In this paper, a dynamic analysis for a 5 degree of freedom (DOF) robotic arm with serial topology is presented. The dynamic model of the robot is based on importing a tri-dimensional CAD model of the robot into Simulink®-Simscape™-Multibody™. The dynamic model of the robot in Simscape is a necessary and important step in development of the mechanical structure of the robot. The correct choice of the electric motors is made according to the resistant joint torques determined by running the dynamic analysis. One can import complete CAD assemblies, including all masses, inertias, joints, constraints, and tri-dimensional geometries, into the model block. The first step for executing a dynamic …
Robot-based incremental sheet forming – the tool path planning
Abstract To achieve a 3D shape with certain degree of complexity from metal sheets that are flat in the beginning, especially for prototype development or small series production, that is also cost efficient by avoiding high-end dies or expensive tooling, the incremental sheet forming process can represent the ideal choice due to its flexibility, reduced forming forces and increased formability. The process is performed with a round tool that follows a predefined path to deform the flat metal sheet into its final shape. The proper selection of the toolpaths affects the productivity and the accuracy of each part. The process having to focus on forming each single point in increments. For cos…