0000000000297699
AUTHOR
Koulis Pericleous
Study of thermoelectric magnetohydrodynamic convection on solute redistribution during laser additive manufacturing
Abstract Melt pools formed in laser additive manufacturing (AM) are subject to large thermal gradients, resulting in the formation of thermoelectric currents due to the Seebeck effect. When in the presence of an external magnetic field, a Lorentz force is formed which drives fluid flow in the melt pool. This Thermoelectric Magnetohydrodynamics (TEMHD) phenomenon, can have a significant impact on the melt pool morphology and can alter the microstructural evolution of the solidification process. By coupling steady-state mesoscopic melt pool calculations to a microscopic solidification model, predictions of the resulting microstructure for multiple deposited layers have been obtained. The resu…
Thermoelectric magnetohydrodynamic control of melt pool dynamics and microstructure evolution in additive manufacturing.
Large thermal gradients in the melt pool from rapid heating followed by rapid cooling in metal additive manufacturing generate large thermoelectric currents. Applying an external magnetic field to the process introduces fluid flow through thermoelectric magnetohydrodynamics. Convective transport of heat and mass can then modify the melt pool dynamics and alter microstructural evolution. As a novel technique, this shows great promise in controlling the process to improve quality and mitigate defect formation. However, there is very little knowledge within the scientific community on the fundamental principles of this physical phenomenon to support practical implementation. To address this mu…
Moment‐based boundary conditions for straight on‐grid boundaries in three‐dimensional lattice Boltzmann simulations
In this article, moment‐based boundary conditions for the lattice Boltzmann method are extended to three dimensions. Boundary conditions for velocity and pressure are explicitly derived for straight on‐grid boundaries for the D3Q19 lattice. The method is compared against the bounce‐back scheme using both single and two relaxation time collision schemes. The method is verified using classical benchmark test cases. The results show very good agreement with the data found in the literature. It is confirmed from the results that the derived moment‐based boundary scheme is of second‐order accuracy in grid spacing and does not produce numerical slip, and therefore offers a transparent way of accu…