Polymerization of vinylidene fluoride with perfluoropolyether surfactants in supercritical carbon dioxide as a dispersing medium

The heterogeneous polymerization of vinylidene fluoride (VDF) was investigated at 50 °C with supercritical carbon dioxide (scCO 2 ) as a dispersing medium and diethylperoxidicarbonate as an initiator in the presence of different perfluoropolyether surfactants. When FLK 7004A ammonium carboxylate salts were used at a 5% (w/w) concentration with respect to VDF, with an initial pressure of 31-45 MPa and with an olefin concentration of about 5.5 mol/L, monomer conversions up to 63% were obtained, corresponding to a final solid content higher than 200 g/L, and the polymer was collected at the end of the process in the form of a white powder completely composed of microspheres. The effects of the…

Surfactant Assisted Polymerization of Tetrafluoroethylene in Supercritical Carbon Dioxide with a Pilot Scale Batch Reactor.

Chain-free radical polymerization of tetrafluoroethylene (TFE) was carried out in supercritical carbon dioxide (scCO2), at 50 °C and 121–133 bar, with tertiary-amyl-per-pivalate as a free radical initiator, using a 5-L pilot scale batch reactor. Experiments were carried out both in the absence and in the presence of perfluoropolyether (PFPE) carboxylate surfactants. Stabilizers were employed under the free acid form and as sodium and calcium salts. An expanded fibrillated poly(TFE) was obtained in all experiments. In the case of surfactant-free polymerizations, the product was mainly constituted by irregular shape macroparticles having size in the range 200–500 μm. Quite interestingly, when…

Polymerization process