0000000000363135
AUTHOR
Pascual Ian Nicholson
Robotic path planning for non-destructive testing of complex shaped surfaces
The requirement to increase inspection speeds for non-destructive testing (NDT) of composite aerospace parts is common to many manufacturers. The prevalence of complex curved surfaces in the industry provides significant motivation for the use of 6 axis robots for deployment of NDT probes in these inspections. A new system for robot deployed ultrasonic inspection of composite aerospace components is presented. The key novelty of the approach is through the accommodation of flexible robotic trajectory planning, coordinated with the NDT data acquisition. Using a flexible approach in MATLAB, the authors have developed a high level custom toolbox that utilizes external control of an industrial …
Robotic path planning for non-destructive testing – A custom MATLAB toolbox approach
AbstractThe requirement to increase inspection speeds for non-destructive testing (NDT) of composite aerospace parts is common to many manufacturers. The prevalence of complex curved surfaces in the industry provides motivation for the use of 6 axis robots in these inspections. The purpose of this paper is to present work undertaken for the development of a KUKA robot manipulator based automated NDT system. A new software solution is presented that enables flexible trajectory planning to be accomplished for the inspection of complex curved surfaces often encountered in engineering production. The techniques and issues associated with conventional manual inspection techniques and automated s…
PAUT inspection of complex-shaped composite materials through six DOFs robotic manipulators
The requirement to increase inspection speeds for the non-destructive testing (NDT) of composite aerospace parts is common to many manufacturers. The prevalence of complex curved surfaces in the industry provides significant motivation for the use of six-axis robots for the deployment of NDT probes in these inspections. The IntACom project, developed by TWI Technology Centre (Wales) and supported by a number of major aerospace partners and the Welsh government, has produced a prototype robotic NDT system. The prototype system is capable of inspecting complex-geometry composite components with great time savings. Two six-axis robotic arms deploy end effectors carrying phased array ultrasonic…
Computer-aided tool path generation for robotic Non-Destructive Inspection
Compared to manual Non-Destructive Testing (NDT) for inspection of engineering components, automated robotic deployment of the same NDT techniques offers an increase in accuracy, precision and speed of inspection while reducing production time and associated labour costs. Traditionally, the robot tool path is either taught or programmed manually. Automation of NDT tool path generation, as presented in this paper, offers further significant time reduction, and an increase in the flexibility of inspection planning compared to manual robot teaching and programming. Moreover, such a solution helps to maintain a controlled probe orientation with respect to the scanned surface, and thus which can…
Introducing a novel mesh following technique for approximation-free robotic tool path trajectories
Abstract Modern tools for designing and manufacturing of large components with complex geometries allow more flexible production with reduced cycle times. This is achieved through a combination of traditional subtractive approaches and new additive manufacturing processes. The problem of generating optimum tool-paths to perform specific actions (e.g. part manufacturing or inspection) on curved surface samples, through numerical control machinery or robotic manipulators, will be increasingly encountered. Part variability often precludes using original design CAD data directly for toolpath generation (especially for composite materials), instead surface mapping software is often used to gener…