0000000000419915
AUTHOR
Xinliang Xie
showing 5 related works from this author
Stable layer-building strategy to enhance cold-spray-based additive manufacturing
2020
Abstract Cold spray (CS) has recently become one of the popular additive manufacturing (AM) processes for its advantages: high-forming efficiency, low temperature, and no phase changing of materials. These advantages may make CS able to form large volume objects and possibly directly iterate with material-removing processes to become a hybrid AM process. Current research proposes using a bulk-based volume-forming strategy (e.g. a tessellation-based method) for volume building. Although it can form 3D volumes, the control of the process is difficult and it has limitations in forming complex 3D near-net-shapes with acceptable accuracy. This also conflicts with the basic principle of AM, where…
Bonding behavior of Bi-metal-deposits produced by hybrid cold spray additive manufacturing
2022
Abstract Cold spraying (CS) is one of the most recently used additive manufacturing (AM) processes that allow forming large 3D objects efficiently without severe thermal effects. However, due to some limitations of the CSAM process, it is difficult to achieve the desired geometry with high precision. As a potential solution to this issue, CSAM process coupled machining, that is, hybrid addition and subtraction manufacturing, is proposed to achieve desired accuracy and reliable shape. Therefore, it is necessary to assess the mechanical reliability of multilayer deposits deposited by CSAM + machining processes before that. In this work, different bi-deposits were obtained via hybrid CSAM. The…
A new approach to simulate coating thickness in cold spray
2020
Abstract In the process of cold spray on complex components, the coating thickness is an important indicator to monitor and control. Current methods such as destructive tests or direct mechanical measurements can only be performed after spraying. Besides, these methods lead to production shutdown and additional costs . This article presents a novel approach predicting coating thickness for components with complex curved surfaces, especially in the case of shadow effects. Firstly, a three-dimensional geometric model of the coating profile based on Gaussian distribution was developed. In addition, the relative deposition efficiency (RDE) resulting from the different robot kinematic parameters…
Influence of spray trajectories on characteristics of cold-sprayed copper deposits
2021
Abstract Industrial robots are widely used in cold spray (CS) as well as thermal spray to produce various coatings by precisely controlling kinematic parameters during the process. However, the robot trajectory and its effect on the characteristics of CS deposits are important, but not fully studied. This article introduces four typical spray trajectories, including zigzag path, cross path, parallel path, and spiral path, to elaborate thick CS Cu deposits, and characterizes the corresponding Cu deposits, respectively. The experimental results revealed that the spray trajectories have a major influence on the associated thermal history and the residual stress distribution. However, no signif…
Manufacturing and characterization of Al matrix composites with nano reinforcements via cold spraying
2019
This study aims at developing new routes for manufacturing Al matrix composites (AMCs) strengthened with nano reinforcements by solid-state cold spraying (CS) process. Three different AMCs including CNTs/Al, TiB2/AlSi10Mg and TiB2/7075Al were successfully fabricated by CS of the composite powders prepared using different approaches. The microstructure evolution of as-sprayed composite samples was investigated by means of different characterization methods like X-ray diffraction (XRD), scanning (SEM) and transmission electron microscopy (TEM) and electron backscatter diffraction (SEM/EBSD). The adhesion strength, tribological behaviour, corrosion properties as well as the mechanical performa…