Thermal and Hydrodynamic Analysis of the Melting Process in the Cold Crucible Using 3D Modeling

Numerical studies of the melting process in the induction furnace with cold crucible

PurposeAims to present recent activities in numerical modeling of cold crucible melting process.Design/methodology/approach3D numerical analysis was used for electromagnetic problem and 3D large eddy simulation (LES) method was applied for fluid flow modeling.FindingsThe comparative modeling shows, that higher H/D ratio of the melt is more efficient when total power consumption is considered, but this advantage is held back by higher heat losses through the crucible walls. Also, calculations reveal that lower frequencies, which are energetically less effective, provide better mixing of the melt.Originality/value3D electromagnetic model, which allows to take into account non‐symmetrical dist…