6533b871fe1ef96bd12d2499

RESEARCH PRODUCT

Numerical studies of the melting process in the induction furnace with cold crucible

Egbert BaakeAndris JakovicsA. UmbraskoBernard Nacke

subject

EngineeringFurnacesMixing (process engineering)Dewey Decimal Classification::600 | Technik::620 | Ingenieurwissenschaften und MaschinenbauThermodynamicsCrucibleInduction furnaceElectromagnetic problemsModellingPhysics::Fluid DynamicsElectromagnetismElectromagnetismFluid dynamicsddc:510Electrical and Electronic Engineeringbusiness.industryApplied MathematicsNumerical analysisLarge eddy simulationMechanicsMeltingCold crucibleDewey Decimal Classification::500 | Naturwissenschaften::510 | MathematikComputer Science ApplicationsComputational Theory and MathematicsCruciblesddc:620Joule heatingbusinessSimulationLarge eddy simulationNumerical analysis

description

PurposeAims to present recent activities in numerical modeling of cold crucible melting process.Design/methodology/approach3D numerical analysis was used for electromagnetic problem and 3D large eddy simulation (LES) method was applied for fluid flow modeling.FindingsThe comparative modeling shows, that higher H/D ratio of the melt is more efficient when total power consumption is considered, but this advantage is held back by higher heat losses through the crucible walls. Also, calculations reveal that lower frequencies, which are energetically less effective, provide better mixing of the melt.Originality/value3D electromagnetic model, which allows to take into account non‐symmetrical distribution of Joule heat sources, together with transient LES fluid flow simulation gives the opportunity of accurate prediction of temperature distribution in the melt.

https://dx.doi.org/10.15488/2746