0000000000544282
AUTHOR
Daniel Winter
Recovery of Lithium Carbonate from Dilute Li-Rich Brine via Homogenous and Heterogeneous Precipitation
An extensive experimental campaign on Li recovery from relatively dilute LiCl solutions (i.e., Li+ similar to 4000 ppm) is presented to identify the best operating conditions for a Li2CO3 crystallization unit. Lithium is currently mainly produced via solar evaporation, purification, and precipitation from highly concentrated Li brines located in a few world areas. The process requires large surfaces and long times (18-24 months) to concentrate Li` up to 20,000 ppm. The present work investigates two separation routes to extract Li+ from synthetic solutions, mimicking those obtained from low-content Li+ sources through selective Li+ separation and further concentration steps: (i) addition of …
Economic Benefits of Waste Pickling Solution Valorization
An integrated hybrid membrane process, composed of a diffusion dialysis (DD), a membrane distillation (MD) and a reactive precipitation unit (CSTR), is proposed as a promising solution for the valorization and onsite recycling of pickling waste streams. An economic analysis was performed aiming to demonstrate the feasibility of the developed process with a NPV of about EUR 40,000 and a DPBP of 4 years. The investment and operating costs, as well as the avoided costs and the benefits for the company operating the plant, were analyzed with an extensive cost tracking exercise and through face-to-face contact with manufacturers and sector leaders. A mathematical model was implemented using the …
An integrated approach for the HCl and metals recovery from waste pickling solutions: pilot plant and design operations
Abstract Continuous regeneration of industrial pickling solutions and recovery of valuable materials are implemented in a pilot-scale plant including diffusion dialysis (DD), where HCl is recovered, membrane distillation (MD), where HCl is concentrated, and reactive precipitation (CSTR), where metal ions are recovered in different forms. The integration of the three processes allows to minimize waste streams generation and to accomplish a closed-loop process, thus increasing the environmental sustainability and economic impact of the galvanizing industry. Process reliability was proved through the operation of a demonstrator in the real industrial environment of the Tecnozinco SrL hot-dip g…
AN INTEGRATED APPROACH FOR THE HCl AND METALS RECOVERY FROM WASTE PICKLING SOLUTIONS: PILOT PLANT DESIGN AND OPERATIONS
Pickling is one of the key steps in the hot-dip galvanizing process, where HCl solutions are largely used to remove metal oxides from metallic surfaces, thus generating spent waste liquors containing high concentrations of metals and acid. Disposal of the industrial pickling waste dramatically affects the hot-dip galvanizing industry economics and environmental footprint. Thus, reducing strong acid waste disposal is one of the most beneficial steps to enhance the process sustainability. Moreover, the continuous regeneration of pickling solutions enhances pickling rate and process performance, also minimizing industrial wastewater disposal and chemicals consumption promoting the circular use…