0000000000595365
AUTHOR
V. Corona
Hot Impression Die Forging Process: An Approach to Flash Design for Tool Life Improvement
In impression die forging the role of the flash geometry is fundamental since a proper design of the flash land strongly influences both the complete die filling and the die wear (i.e. the die life and the related costs). In this paper an integrated approach between numerical simulations and statistical tools was developed with the aim to optimize flash thickness in order to reduce die wear and to minimize material wasting. As wear is regarded, an analytical model depending on sliding velocity, temperature, die hardness and contact pressure was utilized during the numerical simulations of the process in order to reach a wear evaluation for different values of the flash design variables. Thu…
Friction Stir Welding Lap Joint Resistance Optimization Through Gradient Techniques
In recent years, scientific interest on friction stir welding (FSW) has grown more and more since such a joining technique allows one to weld lightweight alloys that are rather difficult to weld or even “unweldable” with the classic fusion welding operations. Furthermore, few industrial applications of the process are already known in different manufacturing fields. In this paper, the optimization problem of a FSW lap joint for automotive applications is investigated, taking into account process parameters such as the tool rotating speed and the tool feed rate; a numerical gradient technique is applied for the optimization procedure reducing the number of experimental tests to be developed.