Numerical Study of Zinc Coated Car Body Laser Welding

Characterization of Fusion Lines Obtained with Laser Welding on Ductile Iron Plates

This paper studies the ductile iron (DI) weldability using laser welding. For performing an Yb:YAG continuous laser was used, with a maximum power of 6 kW. The parametrical window power (P) - welding speed (S) was explored by carrying out the fusion lines on ductile iron plates without preheating, to determinate areas of weldability (complete penetration, correct geometry) to allow further characterization. The criteria for selection of focus areas were the geometry of the fusion lines and the absence of the welding defects. The unsatisfactory domains were characterized by: collapse of the melted metal, incomplete penetration, low fusion lines quality (geometry, compactness). In present stu…

Characterisation of cw Nd : YAG laser keyhole dynamics

Abstract The paper concerns laser–matter interaction characterisation. In this work, we use a rapid CCD camera located coaxially to the laser beam and we compare recorded images with those obtained by numerical modelling. Because images are difficult to understand, we compute thermal radiation emitted by a keyhole of fixed geometry and we adjust it trying to approach the camera record. The modelling treats radiative heat transfer within the keyhole and determines the sensor illumination map. By adjusting the geometrical characteristics of the hole, we seek to obtain the image that corresponds as well as possible to the realised experiment. Results are compared with other experimental method…

Evolution of microstructures and mechanical properties during dissimilar electron beam welding of titanium alloy to stainless steel via copper interlayer

Abstract The influence of operational parameters on the local phase composition and mechanical stability of the electron beam welds between titanium alloy and AISI 316L austenitic stainless steel with a copper foil as an intermediate layer has been studied. It was shown that two types of weld morphologies could be obtained depending on beam offset from the center line. Beam shift toward the titanium alloy side results in formation of a large amount of the brittle TiFe2 phase, which is located at the steel/melted zone interface and leads to reducing the mechanical resistance of the weld. Beam shift toward the steel side inhibits the melting of titanium alloy and, so, the formation of brittle…

The infrared thermography control of the laser welding of amorphous polymers

In laser welding technique, a real-time control of temperature distribution inside the irradiated materials is essential when attempting to optimize the process. For all laser welding methods that operate by the transmission principle, the difficulty of recording the developed temperature at the interface derives from the fact that materials to be welded are in contact throughout the entire process. In the present study, in order to overcome this issue, a contact-free method such the infrared thermography is used for surface temperature measurement. Corroborating this data with a numerical simulation of the temperature field evolution inside the components, an assessment of optimal process …