Simulation of turbulent metal flows

Comprehensive knowledge of the heat and mass transfer processes in turbulent metal flows is required to realize efficient and reliable melting and casting processes. Experimental and numerical studies of the melt flow in induction furnaces show that the flow pattern, which comprise several vortexes of the mean flow, and the temperature distribution in the melt are significantly influenced by low-frequency large scale flow oscillations. Two- and three-dimensional hydrodynamic calculations of the melt flow, using two-equation turbulence models based on Reynolds Averaged Navier-Stokes approach, do not predict the large scale periodic flow instabilities obtained from the experimental data. That…

Experimental investigations and numerical modelling of the melting process in the cold crucible

PurposeAims to present recent activities in experimental investigations and numerical modelling of the induction cold crucible installation.Design/methodology/approachTemperature and velocity measurements using thermocouples and electromagnetic velocity probes were performed in aluminium melt which was used as a model melt. Measured temperature field and flow pattern were compared with transient 3D calculations based on large eddy simulation (LES) turbulence modelling scheme. Numerical results are in good coincidence with the experimental data.FindingsThe modelling results show that only 3D transient LES is able to model correctly these heat and mass transfer processes.Originality/valueIt i…

Numerical simulation and analysis of heat and mass transfer processes in metallurgical induction applications

Comprehensive knowledge of the heat and mass transfer processes in the melt of induction applications is required to realize efficient metallurgical processes. Experimental and numerical studies of the melt flow in induction furnaces show that the flow pattern, which comprise several vortexes of the mean flow, and the temperature distribution in the melt are significantly influenced by low-frequency large scale flow oscillations. Two- and three-dimensional hydrodynamic calculations of the melt flow, using two-equation turbulence models based on Reynolds Averaged Navier-Stokes approach, do not predict the large scale periodic flow instabilities obtained from the experimental data. That's why…

Numerical Simulation of Turbulent Flows, Heat and Mass Transfer in Metallurgical Induction Processes