0000000000852093
AUTHOR
Elisabetta Ceretti
showing 5 related works from this author
Numerical modelling of the linear friction welding process
2010
Linear friction welding (LFW) is a solid-state joining process applied to non-axisymmetric components. LFW involves joining of materials through the relative reciprocating motion of two components under an axial force. In such process the heat source is given by the frictional forces work decaying into heat determining a local softening of the material and proper bonding conditions due to both the temperature increase and the local pressure of the two edges to be welded. In the present work the authors present a numerical model of the linear friction welding process of AISI 1045 parts. The numerical model allowed to highlight the process mechanics and the physical conditions which must be r…
3D finite element analysis of tool wear in machining
2008
Abstract The paper is focused on the 3D numerical prediction of tool wear in metal cutting operations. In particular, an analytical model, able to take into account the diffusive wear mechanism, was implemented through a specific subroutine. Furthermore, an advanced approach to model heat transfer phenomena at the tool–chip interface was included in the numerical simulation. The adopted simulation strategy gave the possibility to properly evaluate the tool wear. The 3D FEM results were compared with some experimental data obtained turning AISI 1045 steel using uncoated WC tool; a good agreement was found out.
ALE Simulation of Orthogonal Cutting: a New Approach to Model Heat Transfer Phenomena at the Tool-Chip Interface
2007
This paper presents a new procedure to evaluate the global heat transfer coefficient in orthogonal cutting. The knowledge of the actual heat transfer conditions is a fundamental issue as far as the life, tool wear and tool substitution interval are regarded. More in detail, an Arbitrary Lagrangian-Eulerian approach was utilised to model orthogonal cutting process and the numerical simulations were validated by making experimental tests for identifying cutting forces and internal tool temperatures. A mild steel was cut utilising both an uncoated (WC) and a coated (TiN) tool. On the basis of both experimental and simulative data, a consistent model of the global heat transfer coefficient as f…
A new approach to study material bonding in extrusion porthole dies
2009
Abstract Porthole die extrusion processes are widely spread even for most recent industrial applications. In turn knowledge base is often linked to make best expertise rather than to scientific fundaments. In the last years several FE models were developed but actual material bonding was not taken into account. In the paper a new approach is presented determining the critical value of the bonding criterion from flat rolling experiments and modelling the actual welding occurring in extrusion of complex profiles. The criterion was tested considering an industrial porthole die extrusion process and experimental parts were analysed to validate the proposed approach.
Analysis of Joint Quality along Welding Plane
2009
Porthole die extrusion is an always more important process for industrial applications. It is, however, characterized by a considerable complexity; in fact, different parameters have to be carefully set for improving the final part. A critical zone that strongly influences the goodness of the extruded component is the so called “welding plane”. It is the junction area where material flows converge inside the welding chamber. The variables that have to be controlled for improving the material characteristics in this zone are the effective stress, the pressure and the time that the material takes to cross the welding chamber. Moreover, material temperature is another fundamental issue that in…