In-flight temperature of solid micrometric powders during cold spray additive manufacturing

Abstract During cold dynamic gas spray additive manufacturing, the thermal field within particles is generally simplified by a state of an instantaneous uniform distribution over the particle's media at any position inside and outside the De-Laval nozzle. This paper addresses critical discussions using analytical and computational analysis of the transient heat transfer within the solid particles due to the convective exchange with the flowing gas. An analytical criterion depicts conditions of instantaneous uniform temperature over the range of typical cold spray data including various particle thermal conductivity, particle size range, dragging velocities, gas nature and gas setting condit…