Numerical and experimental verification of new method for connecting pipe to flange by cold forming

Abstract In this paper a new method of connecting pipe to flange without welding is presented. This method is a cold forming process that is based on plastic expansion/deformation of the pipe into a modified standard flange by use of a cold forming tool. The method is patented by Quickflange Technology AS and represents a highly feasible alternative to welding. The successful use of the method requires the ability to predict dimensional and stress/strain characteristics of the pipe and flange after the connection process in order to evaluate the connectivity to the adjacent flange as well as the leak tightness. In addition the ability to predict the process force during the connection proce…